Crossbonding Cable Joints MV | 12kV 36kV
Lovink LoviSil® Crossbonding Cable Joint | MV 6/10 (12) kV – 18/30 (36) kV
Product Code: LoviSil® Crossbonding Cable Joints (Module Selection Required)
Lovink LoviSil® Crossbonding Straight Through Joint is purpose-designed for medium voltage (MV) underground cable systems where screen circulating currents and Ohmic losses must be minimised. Suitable for single-core polymeric cables (XLPE/EPR) from 12kV up to 36kV — commonly referred to as 11kV and 33kV networks — the joint integrates a flexible copper crossbonding conductor within the proven LoviSil® silicone insulated joint body.
Designed for long underground cable circuits, the system supports conductor sizes from 70 mm² up to 1,000 mm² (dependent on module selection: M75, M85 or M105) and provides a fully underground solution for reducing induced voltage imbalances between cable screens. By enabling effective crossbonding directly within the joint, network efficiency is improved while installation remains consistent with the universal LoviSil® jointing platform.
GO TO DOWNLOADSPolymeric crossbond joints (xlpe epr)
The Lovink LoviSil® Crossbonding Straight Through Joint is developed specifically for medium voltage underground networks where reduction of screen circulating currents and cable losses is critical. Unlike standard straight-through joints, this configuration incorporates an integrated flexible copper crossbonding conductor, enabling effective screen cross-connection within long 11kV and 33kV cable circuits.
Integrated LoviSil® Crossbonding Technology
The joint forms part of the established LoviSil® modular platform, combining a durable outer shell, polyurethane resin encapsulation and fluid silicone insulation. The crossbonding conductor is securely connected to the cable screens and routed externally via sealed swivel outlets, creating a compact, fully underground solution without the need for separate link boxes. Installation follows the same consistent build-up method as other LoviSil® joints, with no heat shrinking, no soldering and no specialist tooling required.
12kV – 36kV Single-Core Polymeric Cables
Designed for single-core XLPE and EPR cables, the LoviSil® Crossbonding Joint supports medium voltage systems from 12kV up to 36kV (commonly referred to as 11kV and 33kV networks). Available in modular shell sizes (M75, M85 and M105), the system accommodates conductor sizes from 70 mm² to 1,000 mm², depending on cable dimensions and selected module. This makes it particularly suitable for long underground feeders, primary distribution circuits and industrial MV installations where efficiency and lifecycle performance are priorities.
Need the right Cable Joints for your MV cables? Speak to our trusted experts to confirm suitability for your 11kV / 33kV class network application (as well as cable type, insulation, sheath/armour construction and dimensions). Thorne & Derrick International provide technical advice, quotations and fast worldwide delivery for MV joints, medium voltage cable accessories and engineered power solutions.
MV crossbonding Cable JOINTS – Technical Specifications
Lovink Cable Joints – Selection Guide
crossbonding cable Joints – Key Benefits
✔ Purpose-built Crossbonding Cable Joint for reducing circulating screen currents in medium voltage underground networks
✔ Minimises Ohmic losses in long 11kV and 33kV cable circuits, improving overall system efficiency
✔ Integrated flexible copper crossbond conductor eliminates the need for separate above-ground bonding arrangements
✔ Suitable for 12kV – 36kV systems (commonly 11kV and 33kV class networks)
✔ Supports large conductor ranges from 70 mm² up to 1,000 mm² via modular shell sizes (M75, M85, M105)
✔ Proven LoviSil® silicone insulation combined with polyurethane resin encapsulation for durable underground performance
✔ Cold-applied installation – no heat shrinking, no soldering and no specialist tooling required
✔ Fully underground solution tested to HD 629 and water pressure tested to 2 bar
✔ Modular LoviSil® platform simplifies project specification and reduces stockholding complexity
✔ Ideal for utility, renewable and industrial MV installations where loss reduction and lifecycle performance are priorities
Applications
✔ Crossbonding of single-core XLPE / EPR medium voltage cables in long underground circuits
✔ Reduction of circulating screen currents in 11kV and 33kV distribution networks
✔ Utility MV feeders where cable loss reduction improves operational efficiency
✔ Primary and secondary substations with extended underground cable runs
✔ Industrial facilities, petrochemical sites and renewable energy connections requiring controlled screen bonding
✔ Underground MV cable systems where above-ground link boxes are undesirable or impractical
✔ Network reinforcement projects where induced voltage imbalance must be managed across cable sections
✔ Infrastructure installations prioritising lifecycle efficiency and reduced energy losses
Crossbonding cable JOINTs – Additional Information
LoviSil® Crossbonding Cable Joints for medium voltage underground networks (commonly referred to as 11kV and 33kV systems) are engineered to control induced screen voltages and reduce circulating currents in long single-core cable circuits. By integrating a flexible copper crossbonding conductor within the joint body, the system enables controlled screen connection between cable sections without the need for separate above-ground link boxes.
The joint utilises LoviSil® fluid silicone insulation as the primary dielectric medium. Unlike shrink-based technologies, the silicone remains liquid within the joint, flowing around the connection and filling voids to deliver uniform insulation. This supports stable electric field distribution and helps minimise the risk of partial discharge due to trapped air. In higher voltage applications up to 36 kV, geometric field control components are incorporated to maintain reliable performance under increased electrical stress.
✔ Reduced cable losses: effective crossbonding lowers circulating screen currents in long MV circuits
✔ Improved network efficiency: supports optimised performance of 11kV and 33kV underground systems
✔ Fully underground solution: eliminates dependence on separate above-ground bonding infrastructure
✔ Compact joint design: integrated field control and silicone insulation reduce build complexity
✔ Low lifecycle cost: durable materials and reduced electrical losses contribute to improved total cost of ownership
✔ Flame-free installation: no heat shrinking or soldering required, suitable for industrial and petrochemical environments
Crossbonding Application RangeDownload
