Lightweight Rotary Remote Racking System LV MV HV | CBS Arc Safe RRS-1 LT

Lightweight Rotary Remote Racking System CBS Arc Safe RRS-1 LT

Lightweight Rotary Remote Racking System

CBS Arc Safe RRS-1 LT

The RRS-1 LT is CBS ArcSafe’s more compact and lightweight version of the industry-leading RRS-1 universal rotary remote racking system. It is specifically designed for situations where space or weight limitations may prevent the use of the RRS-1. The setup and operation of the RRS-1 LT closely mirror that of the standard RRS-1, allowing users familiar with the RRS-1 to switch between the two systems effortlessly, with no extra training needed.

To meet the design requirements for the RRS-1 LT, CBS ArcSafe had to minimise the size and weight of the unit, therefore decreasing the rating. CBS ArcSafe recommends using the RRS-1 LT primarily on low-voltage circuit breakers requiring no more than 20 lb.-ft. of racking torque.

Thorne & Derrick can provide electrical safety equipment to substation engineers, cable jointers, overhead linesmen and utility workers with PPE to ensure worker safety when carrying out maintenance on LV-HV switchgear, substations, cables and electrical equipment.

Remote Racking System - CBS Arc Safe RRS-1 LT

CBS Arc Safe RRS-1 LT v RRS-1

While the RRS-1 LT has several differences from the RRS-1, it also retains many of the key features found in the standard RRS-1 model. The RRS-1 LT uses the same dual redundant racking protection system, incorporating both the Current Control Module (CCM) and a mechanical torque limiter, providing users with two layers of protection against equipment damage during racking operations. Additionally, the RRS-1 LT is equipped with an intelligent AC/DC power system, allowing it to operate on either battery or AC power.

Beyond these standard features, the RRS-1 LT also offers some unique advantages not found on the RRS-1. For example, it comes with a two-station high-reach vertical adjustment, capable of reaching breaker racking mechanisms up to 80 inches high. It also includes a wireless remote control, enabling users to operate the unit from as far as 300 feet away.

The RRS-1 LT is particularly well-suited for applications where users need to transport the racking system through tight spaces or up stairways on their own. Its modular design allows for easy breakdown, enabling individual transportation without exceeding a 50-pound load. Whether used on a catwalk above a production floor or in a basement substation, the RRS-1 LT offers a practical solution for challenging environments. It sets a new benchmark for lightweight, portable universal remote racking systems.

Specifications

When compared to the standard RRS-1, the RRS-1 LT sports the following changes:

The welded steel frame of the RRS-1 has been replaced with a lightweight extruded aluminium frame that supports customization based on specific application requirements.
The complete RRS-1 unit has been broken down into three modular systems on the RRS-1 LT to reduce the overall size and weight.
The large drive motor has been upgraded to a compact, brushless, DC gearmotor assembly.
The height adjustment rail on the RRS-1 has been replaced with a lightweight, manually operated, quick-release slide assembly.
The control cabinet that houses all of the electronics vital for operation has been integrated into a separate rugged case for simple transportation and storage.
The large rubber wheels have been upgraded with a smaller and lighter replacement.

Remote Switch Operator

The RSO-IV for the RRS-1 LT is a tightly integrated control cabinet inside of a Pelican case. This allows the RRS-1 LT all of the controls that the RRS-1 control cabinet offers minus the peripheral extensions.

The RSO-IV has the same batteries and charging system as the RRS-1 so that the RRS-1 LT may be used. The RRS-1 LT has the same battery life as the RRS-1 and utilises a custom lighter-weight motor for portability.

Lightweight Rotary Remote Racking System

Aluminium Frame
Transport Handle
Main Disconnect
Current Control Module (CCM)
RSO-IV LT Controller (Legacy Operator Shown)
AC/DC Power Supply
Floor Lock
Rear Wheels
Slide Rail
Motor Drive Controller
Spring-Loaded Drive Head
Torque Limiter Assembly
Tether Hooks
Drive Motor
Height Adjust Handles
Front Wheels

CBS ArcSafe RRS-1 LT Benefits & Specifications

Remote operation places operator outside the arc-flash protection boundary
Compatible with low-voltage circuit breakers produced by all major switchgear manufacturers
Use with horizontal and vertical types of air, SF6, and vacuum circuit breakers
Height and angle of the drive is easily adjusted
Quick release drive shafts & couplings simplify setup
Redundant over-racking protection is provided
Seamless transfer AC/DC power
Hand-truck design provides easy mobility
Aids compliance with NFPA 70E relative to protecting personnel by using external circuit breaker rack-out devices

WEIGHT	135 lbs
BATTERY LIFE	>50 operations*
SYSTEM VOLTAGE	18 V DC
INPUT VOLTAGE	120 ±10% V AC, 47-63 Hz†
MAXIMUM AC CURRENT	12.2 A
DRIVE MOTOR POWER	200 W
DRIVE ASSEMBLY SPEED	60 RPM
CHARGE TIME	Under 60 minutes
DIMENSIONS	60″ H x 22″ W x 27″ D
OPERATING DISTANCE	300 ft.‡
DRIVE MOTOR	24VDC, 250W, 80 RPM
MAX OUTPUT TORQUE	40 ft-lbs
CHARGING TIME	Under 60 minutes
WEIGHT	160 lbs
LENGTH	27″
WIDTH	22″
HEIGHT	60″