PFISTERER TENSOREX C+ | The Patented Spring Automatic Tensioning System for Rail Systems
Published 23 Jan 2020

PFISTERER TENSOREX C+
PFISTERER TENSOREX C+
Automatic Tensioning System for Rail Systems
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uploaded by Chris Dodds | Thorne & Derrick Sales & Marketing Manager
PFISTERER TENSOREX C+ is an automatic tensioning system that uses the force of a coil spring to constantly tension the railway catenary and/or bearer cable.
The TENSOREX C+ is a patented spring automatic tensioning system which has been installed on many worldwide prestigious rail and tramway systems. It therefore effectively compensates the expansion caused by fluctuating daytime and night-time temperatures as well as the change in the seasons while keeping the tension at a constant level.
Applications
- For railways and tramways
- Best solution for portals, tunnels and platforms
- Inner-city installations where low visual impact is requested
Facts
- Units Sold: 14,000+ (Asia, Africa, Australasia, Europe, North and South America)
- Compensating Length: 450-1100 mm
- Line Tension Force: 7.5-40 kN

PFISTERER TENSOREX C+
PFISTERER TENSOREX C+ Advantages:
Highest reliability:
Every TENSOREX C+ unit is tested before shipping to the customer
Compact design:
Easy handling and transportation
Esthetical solution for inner-city installations
Fast installation
Delivered ready to install, no assembly required, no weights have to be installed
No tensioning weights required:
Vandal resistant
Free space on the mast base – escape routes are not blocked
Maintenance-free
High precision
Constant tightening force over the entire regulation range
Fast and precise response – very small traction force hysteresis
Purely mechanical system
Requires no additional power supply. No influences due to temperature changes
Reduced risk of vandalism / theft
Low impact aesthetics
Suitable for tunnels / areas of limited space
Mounting solutions available for all applications
Reusable in the event of wire failures
How it Works
By means of a support cable, TENSOREX C+ exerts a constant tension on the contact wire, regardless of any changes in length due to temperature. The special spiral spring is firmly connected to two cams on the same shaft. The degree of rotation of the shaft results in a linear variable torque/moment, which is compensated for by the combination with the variable radius of the cam.
This produces a constant pulling force over the entire device working range.

PFISTERER TENSOREX C+ | How it works?
FContact wire = f (M/r) = const.
FContact wire >> Force on contact line
MSpring >> Torque/moment applied by spring (variable on linear basis)
rPulley >> Radius of cam (variable)
lWork >> Device working range correspond to variable pulley profile length
PFISTERER TENSOREX C+ Technical Data
Pfisterer Part Number | Â N/A | 000 700 439 |
---|---|---|
Pull force | (kg) | 1200 |
Pull force | (kN) | 11.8 |
Compensating length | (mm) | 750 |
Spring quantity | N/A | 3 |
Weight | (kg) | 150 |
Width | (mm) | 429 |

PFISTERER TENSOREX C+- Automatic Tensioning System for Rail Systems
THORNE & DERRICK
Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage cable systems:
- Slip-on Cable Terminations
- Cold-shrink Cable Terminations
- Heat-shrink Cable Terminations
- Cable Joints – Heat & Cold-shrink
- Separable Connectors (Euromold)
- Surge Arresters & Switchgear/Transformer Bushings
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MVÂ