Flexible Bushing Boot Kits 11kV 24kV | REPL RCFB


REPL RCFB flexible insulating bushing boot kit for medium voltage cable terminations

REPL RCFB Flexible Insulating Bushing Boot Kit | Up to 24kV

REPL

Product Code: REPL RCFB

REPL RCFB Flexible Insulating Bushing Boot Kits provide insulation enhancement for medium voltage cable terminations installed inside dry-air-filled switchgear and transformer cable boxes up to 24kV. The cold-applied elastomeric boots are designed for installations where available air clearances may be insufficient to protect against electrical flashover caused by high humidity, contamination or rodent activity.


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REPL RCFB Flexible Insulating Bushing Boots

The REPL RCFB Flexible Insulating Bushing Boot Kit is a cold-applied insulation system developed for medium voltage cable terminations installed in switchgear, transformers and other dry-air-filled cable boxes. The flexible elastomeric boot covers the cable termination-to-equipment bushing connection, increasing insulation where phase-to-phase or phase-to-earth air clearances are restricted.

RCFB insulating boots are particularly useful where electrical flashover may otherwise be encouraged by environmental conditions such as high humidity or contamination. The highly insulating anti-track material provides strong electrical and weathering performance for a durable installation, while the flexible construction allows the same boot design to accommodate either straight or right-angle connections.

The system is suitable for use over standard heat shrink and cold shrink MV cable terminations. No special tooling is required for installation and the boots can be removed when access to the bushing connection is required for testing, then reinstalled afterwards.

Contact our trusted experts to specify, select or order REPL RCFB flexible insulating bushing boots for medium voltage cable terminations. Thorne & Derrick supply specialist MV & HV cable accessories, joints, terminations and connection systems for switchgear, transformers, substations and industrial power networks throughout the UK and worldwide.

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Technical Specifications

REPL RCFB Flexible Insulating Bushing Boot Kit – Technical Specifications

Manufacturer REPL
Product Range RCFB Flexible Bushing Boots
Product Type Flexible Insulating Bushing Boot Kit
Application Insulation enhancement for MV cable terminations in dry-air-filled cable boxes
Maximum Voltage Up to 24kV
Cable Range 25–630mm² depending on model
Standard Bushing Diameter 46–70mm
Reducing Adaptor Range 30–45mm bushing diameter using RCFB-0
Installation Method Cold applied – no special tooling required
Connection Configuration Straight or right angled
Termination Compatibility Standard heat shrink or cold-applied terminations
Testing HD 629.1-S1 and IEC 60502-4

Which REPL RCFB Bushing Boot Do I Need?

Selection is based on the system voltage, cable conductor size and bushing diameter.
RCFB-1 covers cables from 35–630mm² at up to 17.5kV, while RCFB-3 and RCFB-4 cover 24kV applications from 25–630mm². The RCFB-0 reducing adaptor allows RCFB boots to be used with smaller bushings from 30–45mm diameter.

REPL RCFB Bushing Boot – Model Selection Guide

Kit Number Product Colour Maximum Voltage Cable Range Bushing Diameter
RCFB-0 Set of 3 reducing adaptors Red 17.5kV – 30–45mm
RCFB-1 Set of 3 boots Red 17.5kV 35–630mm² 46–70mm
RCFB-3 Set of 3 boots Grey 24kV 25–400mm² 46–70mm
RCFB-4 Set of 3 boots Grey 24kV 400–630mm² 46–70mm

Correct selection should consider system voltage, cable cross-sectional area, bushing diameter, installed termination dimensions and the required electrical clearances inside the equipment cable box.

REPL RCFB Flexible Bushing Boot Dimensions

Model D (mm) d (mm) L (mm)
RCFB-1 46 18 275
RCFB-3 60 22 305
RCFB-4 60 29 305

RCFB-0 reducing adaptor dimensions include approximately Ø75mm outer diameter, Ø41mm intermediate diameter, Ø25mm internal diameter and 34mm height.

Minimum Installation Clearances

The required minimum clearances depend on the system voltage. The REPL dimensional values below are stated in accordance with IEC 60071-1 to IEC 60071-3.

Voltage Level Uo/U (Umax) 3.8/6.6 (7.2)kV 6.35/11 (12)kV 8.7/15 (17.5)kV 12/20 (24)kV
Impulse Level BIL 60kV peak 95kV peak 95kV peak 125kV peak
Phase-to-Phase Clearance (C) 45mm 75mm 85mm 100mm
Phase-to-Earth Clearance (E) 35mm 60mm 75mm 75mm
Clearance Between Boots (Z) 12mm 12mm 12mm 15mm

Key Benefits & Features

✔ Provides additional insulation around MV cable termination-to-bushing connections

✔ Suitable for dry-air-filled switchgear and transformer cable boxes up to 24kV

✔ Helps reduce flashover risk where available electrical air clearances are restricted

✔ Highly insulating anti-track elastomeric material

✔ Excellent weathering properties for durable long-term installation

✔ Cold-applied system requires no heat source during installation

✔ No special tooling required

✔ One flexible boot design accommodates straight or right-angle configurations


Insulation Enhancement for MV Cable Terminations

REPL RCFB boots provide increased electrical insulation around the exposed connection between an MV cable termination and equipment bushing. This makes them particularly suitable for compact switchgear and transformer cable boxes where the available phase-to-phase or phase-to-earth air clearance is limited.

Flexible Straight or Right-Angle Installation

The flexible boot design accommodates both straight and right-angle cable termination arrangements. This reduces the number of product configurations required and allows the RCFB range to suit different switchgear and transformer connection geometries.

Compatible with Heat Shrink & Cold-Applied Terminations

RCFB boots can be installed over standard heat shrink or cold-applied medium voltage cable terminations, allowing the system to be used as an insulation-enhancement accessory alongside established cable termination technologies.

Removable for Inspection & Testing

Unlike a permanent heat-shrunk enclosure around the connection, the elastomeric RCFB boot can be removed when access is required for inspection or electrical testing and then reinstalled, without requiring additional special tooling.

Selection Across 17.5kV & 24kV Systems

The RCFB product family provides dedicated models for applications up to 17.5kV and 24kV. Cable ranges extend from 25mm² to 630mm², with standard boots designed for 46–70mm diameter bushings and an RCFB-0 reducing adaptor available for smaller 30–45mm bushings.


Applications

✔ Medium voltage cable terminations in switchgear cable boxes

✔ MV cable terminations in transformer cable boxes

✔ Dry-air-filled MV equipment cable boxes

✔ Installations with restricted phase-to-phase air clearance

✔ Installations with restricted phase-to-earth air clearance

✔ Straight MV termination-to-bushing connections

✔ Right-angle MV termination-to-bushing connections

✔ Heat shrink cable termination installations

✔ Cold-applied cable termination installation

Standards, Testing & Installation

Product Testing

RCFB flexible insulating bushing boot kits are tested in accordance with HD 629.1-S1 and IEC 60502-4.

Electrical Clearances

Required phase-to-phase, phase-to-earth and boot-to-boot clearances vary according to system voltage.

Safety

The insulation provided by the bushing boot and cable termination is not touch-proof. Installation and work on medium voltage equipment must be completed in accordance with the applicable electrical safety procedures and installation instructions.

REPL RCFB Flexible Insulating Bushing Boots – FAQs

Q1: What is a REPL RCFB flexible insulating bushing boot?
REPL RCFB is a cold-applied flexible insulating boot designed to increase insulation around medium voltage cable termination-to-bushing connections inside dry-air-filled switchgear and transformer cable boxes.
Q2: What voltage are REPL RCFB bushing boots suitable for?
The RCFB range is available for medium voltage cable termination applications up to 24kV, with specific models covering 17.5kV and 24kV systems.
Q3: Can REPL RCFB boots be used on 11kV cable terminations?
Yes. The RCFB range includes models suitable for 11kV-class medium voltage cable termination applications, subject to correct cable size, bushing diameter and installation clearances.
Q4: What cable sizes do REPL RCFB boots cover?
Depending on the model selected, the RCFB range covers cable conductor sizes from 25mm² to 630mm².
Q5: Can RCFB boots be used with heat shrink cable terminations?
Yes. RCFB boots can be fitted over standard heat shrink or cold-applied medium voltage cable terminations.
Q6: Can REPL RCFB boots be removed after installation?
Yes. The flexible boots can be removed when access is required for testing and subsequently reinstalled.
Q7: What is the REPL RCFB-0 reducing adaptor used for?
RCFB-0 is used with smaller equipment bushings from 30–45mm diameter, allowing the flexible boot system to accommodate smaller bushing dimensions.
Q8: Do REPL RCFB boots require special installation tools?
No. RCFB is a cold-applied system and installation does not require special tooling.

Data Sheets