Extended Resin Cable Joints MV | 11kV 33kV Cables


Lovink Extended Cable Joint for MV Cables 11kV 33kV
Lovink LoviSil Medium Voltage Extended Cable Connection
Accommodates paper-insulated (PILC / PICAS) and polymeric (XLPE / EPR) cables
MV Extended Cable Joint 11kV 33kV
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Lovink LoviSil® Extended resin Cable Joint | MV 6/10 (12) kV – 18/30 (36) kV

Lovink Enertech Logo

Product Code: LoviSil® Extended Cable Joint (Module Selection Required)

12kV Extended Cable Joints Available
24kV Extended Cable Joints Available
36kV Extended Cable Joints Available

Lovink LoviSil® Extended Cable Joint is a high-performance medium voltage (MV) straight-through and transition joint designed for distribution networks operating from 6/10 (12) kV up to 18/30 (36) kV. Engineered with an extended outer shell configuration, this joint provides additional bonding space and enhanced environmental sealing — making it particularly suited to 11kV and 33kV utility and industrial cable systems.

The LoviSil® Extended Joint accommodates paper-insulated (PILC / PICAS) and polymeric (XLPE / EPR) cables across a wide range of conductor sizes, core constructions (1-core and 3-core), and armour types. Its modular design allows precise configuration according to cable dimensions, supporting conductor cross-sections up to 1,000 mm² depending on selected joint type (M75, M85, M105 or MK125).

Built around Lovink’s proven liquid silicone insulation technology, the extended joint delivers reliable long-term performance in direct buried, ducted and high-moisture installation environments where enhanced earth bonding length and robust mechanical protection are required.

SEE TECHNICAL SPECIFICATIONS



Medium voltage resin cable joints

The Lovink LoviSil® Extended Cable Joint is a versatile medium voltage straight-through and transition joint developed for modern distribution systems operating at 11kV and 33kV (6/10 (12) kV to 18/30 (36) kV). Its extended body design provides additional internal space for conductor connectors and earth bonding, making it particularly suitable where enhanced mechanical protection and improved moisture sealing are required.

Extended LoviSil® Jointing System

The extended version of the LoviSil® joint builds upon Lovink’s proven liquid silicone insulation technology, offering reliable stress control and long-term dielectric performance. The joint is constructed using a modular system consisting of a base module, cable-specific modules and a resin enclosure, allowing adaptation to a wide range of PILC, PICAS, XLPE and EPR cable constructions.

Unlike compact joint formats, the extended configuration provides increased bonding length and improved installation flexibility, particularly when connecting larger conductor sizes or accommodating complex armour arrangements. The robust outer shell combined with polyurethane resin encapsulation creates a durable barrier against water ingress and aggressive ground conditions, supporting direct burial and duct installations.

Medium Voltage Performance up to 36kV

Designed for utility, infrastructure and industrial cable networks, the LoviSil® Extended Joint supports 1-core and 3-core cables across a broad conductor range up to 1,000 mm² (subject to module selection). Suitable for both new installations and network reinforcement projects, it enables reliable straight-through connections as well as transitions between legacy paper-insulated systems and modern polymeric cables.

Need the right Cable Joints for your MV cables? Speak to our trusted experts to confirm suitability for your 11kV / 33kV class network application (as well as cable type, insulation, sheath/armour construction and dimensions). Thorne & Derrick International provide technical advice, quotations and fast worldwide delivery for MV joints, medium voltage cable accessories and engineered power solutions.

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MV Transition Cable Joint – Technical Specifications

Lovink LoviSil® Extended Cable Joint (MV) – Technical Specifications

Primary Product Type Extended Straight-Through & Transition Cable Joint (Medium Voltage)
Voltage Class 6/10 (12) kV – 18/30 (36) kV (commonly referred to as 11kV and 33kV systems)
Cable Insulation Compatibility Paper-Insulated (PILC / PICAS) and Polymeric (XLPE / EPR)
Core Configurations Supported 1-Core, 3 x 1-Core and 3-Core cable constructions
Conductor Size Range Typically 70 mm² – 1,000 mm² depending on joint body (M75, M85, M105, MK125) and cable module selection
Joint Body Variants M75, M85, M105 and MK125 extended joint formats
Installation Principle Cold-applied modular system using pre-engineered components (no heat shrink or soldering required)
Insulation & Sealing System Liquid silicone (LoviSil®) insulation technology with polyurethane resin encapsulation and rigid outer shell protection
Typical Installation Environments Direct burial, duct installations, substations and industrial MV distribution networks
  • Correct joint configuration is determined by conductor size, insulation type, outer sheath diameter and armour construction.
  • The extended joint body provides increased bonding length and improved space for connector accommodation compared to compact joint designs.
  • Module selection (base module, cable module and resin module) must correspond precisely to cable dimensions for optimal electrical performance.
  • Always confirm suitability for 11kV or 33kV applications against project specifications and network operating voltage.

Extended Joint Application Range (Module Selection Guide)

Joint Body Compatible Cable Construction Conductor Range (mm²) Max Crossed Conductors (mm²) Max Crossed Core Ø (mm)
M75 PILC / PICAS / XLPE / EPR (1-core) 95 – 630 mm² N/A 72
PILC / XLPE / EPR (3 × 1-core) 35 – 150 mm² N/A 33
PILC / XLPE / EPR (3-core) 35 – 150 mm² 35 – 120 72
M85 PILC / XLPE / EPR (1-core) 70 – 1,000 mm² N/A 82
PILC / XLPE / EPR (3 × 1-core) 95 – 240 mm² N/A 38
PILC / XLPE / EPR (3-core) 95 – 240 mm² 95 – 185 82
M105 PILC / XLPE / EPR (1-core) 630 – 1,000 mm² N/A 105
PILC / XLPE / EPR (3 × 1-core) 95 – 400 mm² N/A 48
PILC / XLPE / EPR (3-core) 95 – 400 mm² Up to 300 105
MK125 PILC / XLPE / EPR (3 × 1-core) 95 – 800 mm² N/A 58
PILC / XLPE / EPR (3-core) 95 – 500 mm² N/A 120
  • The extended joint format provides increased connector accommodation and bonding length compared to compact MV joint designs.
  • Selection must consider outer sheath diameter, insulation type, conductor size and armour construction.
  • Joint body designation (M75, M85, M105 or MK125) should be matched carefully to cable dimensions for 11kV or 33kV network applications.
  • Special or non-standard cable constructions can be supported through tailored cable modules upon request.

Construction & Installation Notes (Extended MV Joint)

Joint Construction Extended rigid outer shell combined with liquid silicone (LoviSil®) dielectric insulation and polyurethane resin encapsulation for long-term environmental protection
Extended Body Advantage Increased internal space for connector accommodation and enhanced earth bonding length compared to compact joint formats
Installation Method Cold-applied modular build-up with pre-engineered components to support consistent on-site assembly
Tools & Site Requirements Standard jointing tools only; no heat-shrink processes or soldered earth connections required within the system concept
Modular Configuration Base module + cable-specific module + resin module, enabling adaptation to different cable diameters and construction types
Environmental Suitability Designed for direct burial, ducted routes, substations and industrial MV networks where moisture resistance and mechanical robustness are critical

For accurate selection of an Extended MV Cable Joint, confirm the cable insulation type (PILC / PICAS or XLPE / EPR), conductor cross-section, screen and sheath construction, armour type, outer diameter and installation conditions. Correct module pairing ensures reliable performance in 11kV and 33kV distribution systems.

Lovink Cable Joints – Selection Guide

Lovink MV Cable Joints (Quick Guide)

Cable Joint Type What it does (summary) Voltage Class Link
Transition Cable Joints MV transition connections between paper-insulated cables (PILC/PICAS) and polymeric cables (XLPE/EPR) for mixed networks and upgrades. 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Straight Cable Joints Straight-through MV joint for cable-to-cable connections (same cable type): polymeric-to-polymeric (XLPE/EPR) or paper-to-paper (PILC/PICAS), selection dependent. 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Stop-End Joints MV pot-end / termination solution that converts a standard joint into a fully insulated, sealed stop-end for energised cable systems (polymeric and selected paper-insulated). 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Branch Joints Creates MV tees / take-offs on distribution networks to form branch connections for 11kV and 33kV class systems (module selection dependent). 6/10 (11) kV – 18/30 (33) kV
(modules also shown up to 36kV)
View
Cable Repair Joints Repairs MV power cables where limited damage has occurred by replacing only the affected section (supports PILC/PICAS and XLPE/EPR, selection dependent). 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Extended Resin Cable Joints Extended outer-shell MV straight-through / transition joint providing additional bonding space and enhanced sealing for buried/ducted/high-moisture installs (PILC/PICAS and XLPE/EPR, selection dependent). 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Feed-In Cable Joints Enables direct connection of renewable or distributed power sources into existing underground MV cable systems (supports XLPE/EPR and PILC/PICAS, selection dependent). 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Loop Cable Joints Internal looping joint for underground MV distribution, allowing two outgoing cables to be connected within one joint (space/time-saving vs external looping). 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Oil Refill Cable Joints (PILC) Specialist MV joint for paper-insulated lead covered (PILC) cables, using an oil manifold + non-return valve to connect to an external reservoir and keep the paper dielectric oil-saturated. 6/10 (12) kV – 18/30 (36) kV
(11kV / 33kV class)
View
Crossbonding Cable Joints Controls induced screen voltages and reduces circulating currents in long single-core MV circuits by integrating a flexible copper crossbonding conductor within the joint body. 12kV – 36kV
(commonly 11kV / 33kV networks)
View
Compact Cable Joints Compact straight-through MV joint for polymeric insulated single-core cables (XLPE/EPR), using cold-shrink technology and a sealed resin-filled housing for moisture protection in confined installs. 6/10 (12) kV & 12/20 (24) kV
(often referenced as 11kV / 33kV class)
View
  • Voltage class references (e.g., “11kV / 33kV”) should always be matched to the actual cable system rating and the correct joint/module selection.
  • Final suitability depends on cable construction and dimensions (insulation type, sheath/armour, conductor size, and installation environment).

Extended Cable Joint – Key Benefits

✔ Purpose-designed Extended MV Straight-Through Cable Joint for connecting same-type or mixed MV cables

✔ Increased joint body length allows enhanced connector accommodation and improved earth bonding arrangements

✔ Suitable for 6/10 (12) kV to 18/30 (36) kV networks including 11kV and 33kV distribution systems

✔ Compatible with XLPE, EPR and selected PILC/PICAS cable constructions

✔ Liquid silicone LoviSil® insulation system provides consistent electrical stress control

✔ Resin-encapsulated outer shell design delivers strong mechanical protection for direct burial applications

✔ Cold-applied modular system eliminates heat-shrink processes and simplifies site procedures

✔ Supports single-core, three single-core and 3-core cable configurations across a broad conductor range

✔ Flexible module selection can optimise stock holding for utilities and contractors

✔ Engineered for long-term reliability in utility, infrastructure and industrial MV installations

11kV 33kV Extended Cable Joint

Applications

✔ Straight-through jointing of XLPE / EPR and compatible PILC / PICAS medium voltage cables

✔ Extension and repair of MV circuits where additional connector length or bonding space is required

✔ Utility and private 11kV and 33kV distribution networks (subject to correct module selection)

✔ Direct buried cable routes and ducted infrastructure requiring enhanced mechanical protection

✔ Substation feeders, ring main units (RMU) and network reinforcement projects

✔ Industrial facilities, data centres and critical infrastructure with medium voltage power distribution

✔ Renewable energy connections including wind and solar farm MV export circuits

✔ Network reinforcement schemes where robust resin-encapsulated joint protection is required


Transition Cable Joint – Additional Information

LoviSil® Oil Refill Cable Joints for MV distribution networks (commonly 11kV and 33kV class) are engineered specifically for oil-filled and oil-fed paper-insulated cables. The joint construction supports controlled oil management within the cable system while maintaining reliable electrical insulation using fluid silicone technology. The liquid silicone adapts to internal geometry and fills potential voids, helping maintain uniform dielectric performance and reducing the risk of partial discharge within the joint body.

In oil-fed PILC circuits, maintaining oil continuity and pressure balance is critical. The oil refill joint design allows for controlled oil circulation and replenishment while providing effective sealing and mechanical strength. For higher voltage classes up to 36 kV, geometric field control components are integrated to ensure stable electrical stress distribution across the connection area.

Oil Management - MV Oil Filled Cable Joint

Oil Continuity & Refill Capability

Designed for oil-fed PILC systems, the joint supports controlled oil circulation and pressure stability while maintaining secure sealing against leakage.

Electrical Stress Control - 36 kV Oil Joint

Integrated Field Control

Geometric stress control components combined with fluid silicone insulation provide stable electric field distribution for 11kV and 33kV networks.

Lovink Enertech Oil Refill Joint Testing

Sealing & Mechanical Integrity

Polyurethane resin encapsulation and robust outer shells provide strong mechanical protection and moisture resistance, suitable for direct burial installations.

Designed for oil-filled PILC cables: supports oil-fed MV distribution circuits

Oil pressure management: maintains system continuity and controlled refill capability

Uniform insulation performance: liquid silicone adapts to joint geometry to minimise void formation

36 kV capable: suitable for 11kV and 33kV class networks (subject to correct selection)

Robust environmental sealing: resin encapsulation for underground and harsh installations

Utility-focused solution: engineered for legacy oil-fed cable infrastructure and life-extension projects

Data Sheets