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Electrical Tapes & Cable Repairs

Published 23 Jul 2024

3M Electrical Tape

Sheath Repairs for Cables | Electrical Tapes Distributed from Stock 

Tape Repairs for Damaged Cables

Safe and reliable electricity distribution depends upon the integrity of power cables and the monitoring and maintenance of cable condition to ensure service is not disrupted by cable failure – the early warning indication of potential power problems is the condition of the Cable Sheath.

3M Electrical and Scotch brand tapes provide high specification and performance repairs to damaged cable sheaths and jackets for power systems, 600V to 66kV – this can include minor sheath nicks and more substantial deeper damages caused during the transportation, cable pulling or operational service of the cable circuit.

Scotch Electrical tape repairs from 3M provide durable sheath re-instatement to LV MV HV cables located in underground or outdoor locations providing excellent protection against moisture and contaminant penetration into the cable construction and consequently compromising cable circuit integrity and power system uptime.

  • Convenient tape solutions for service vans with reduced inventory, cost and disruption
  • Versatile field repairs from the roll with range-take for diameter cables
  • Ideal for repair of stress cracks and splits caused by exceeding cable bending radius
  • Quick and easy tape repairs requiring no flames, heating or gas torch for safe use in confined spaces and potentially explosive atmospheres with hazardous areas Zone 1/2
  • Flexibility and fast repair with excellent cable sheath adhesion

3M Cable Sheath & Jacket Repair Tape

Temporary & Permanent Repair of Field Damaged

Low & High Voltage Cable Using Electrical Tapes

Methods of Cable Sheath Repair

The different levels of cable damage are demonstrated below:

Methods of Cable Sheath & Jacket Repairs Methods of Cable Sheath & Jacket Repairs Methods of Cable Sheath & Jacket Repairs
Damage Level 1 Damage Level 2 Damage Level 3
Minor damages. Surface damages like scratches and grooves from sharp edges. More substantial damages with cable cores intact. Cuts and breakouts of the cable jacket. A new cable splice is required. Severe damages with damages cable cores. Punctures and deep damages affecting the inner layers of the cable. Further detection of the cable is necessary.

Task – Repair for Minor Damage Cables 

For repairing cable damage like scratches and grooves from sharp edges:

  • Clean the cable surface with a solvent and sandpaper – use 3M™ Cable Preparation Kit CC-3 or Scotch® 1626 Degreasing and Cleaners
  • Half-lap Scotch® Cable Jacket Repair Tape 2234 over the damaged jacket area
  • Overwrap each end with Scotch® Super 33+™ Vinyl Tape. This tape will add radial pressure to ensure optimum adhesion and sealing

Task - Repair for Minor Damage Cables 

Task – Repair for Substantial Damage Cables 

When dealing with more significant damage where a portion of the cable jacket is torn, first check if the inner layers of the cable are undamaged:

  • Remove the torn and damaged edges of the cable jacket
  • Clean the cable surface with a solvent and sandpaper – use 3M™ Cable Preparation kit CC-3 or Scotch® 1626 Degreasing & Cleaning Spray
  • Fill and seal voids with 3M™ Scotchfil™ Electrical Insulation Putty
  • Overwrap the whole repair length with Scotch® Cable Jacket Repair Tape 2234

Task - Repair for Substantial Damage Cables 

3M Cable Sheath Repair Video

Watch this short video on how 3M and Scotch Brand Tapes help reduce or mitigate downtime with reliable cable jacket repair tapes.

3M ELECTRICAL TAPES FOR CABLE JACKET REPAIR

Rubber Mastic tapes, manufactured by 3M, are the main components of cable jacket repair solutions. These flexible tapes are applied smoothly and bond instantly to achieve electrical cable repairs in the field. A mastic adhesive securely adheres to most power cable jacket and sheathing materials without loosening or separating, delivering a reliable seal that will maintain the integrity of the cable jacket in the long term.

3M Scotch 2228 Rubber Mastic Tape | Cable Sheath Repairs

3M SCOTCH 2228 MASTIC TAPE
  • 3M Scotch 2228 Tape is highly conformable and super-stretchy in all weather applications.
  • Tape resists UV rays, abrasion, corrosion, alkalies and acids.
  • Primary insulation for cable joints and splices up to 600V.
  • Max Temperature: 90°C / 194°F emergency overload of 130°C / 266°F.

3M Scotchfil Electrical Putty | Cable Sheath Repairs

 

3M SCOTCHFIL ELECTRICAL PUTTY
  • 3M Scotchfil Electrical Putty is a self-fusing, insulating putty in tape form.
  • Electrical insulation putties can be applied to the deep holes to seal and shape the surface and exclude water ingress.
  • Smooths over irregular shapes and pads sharp edges.
  • Max Temperature: 80°C / 176°F.

 

 

3M SCOTCH SUPER 33+ VINYL ELECTRICAL TAPE3M Scotch 33+ PVC Electrical Tape | Cable Sheath Repairs
  • Premium Vinyl tapes add mechanical protection and radial pressure to the repaired area.
  • 3M Scotch 33+ Tape is highly conformable and super stretchy in all weather applications
  • Resists UV rays, abrasion, corrosion, alkalies and acids.
  • Max Temperature: 105°C 221°F
  • Can be applied in cold environments down to -180C and is rated to operate in temperatures from 105° C to -40°C.

 

 

3M SCOTCH 2234 CABLE REPAIR TAPE3M Scotch 2234 Cable Jacket Electrical Tape | Cable Sheath Repairs
  • 3M Scotch 2234 Tape is designed specifically to repair damages on the cable jackets.
  • The outer layer of this tape is composed of vulcanised CSM rubber to provide outstanding resistance to abrasion, chemicals, tearing, and cut-through.
  • Max Temperature: 105°C / 221°F.

Temporary & Permanent Repair of Field Damaged Low & High Voltage Cable Using Electrical Tapes

T&D & 3M Electrical | Distributors of LV MV HV Cable Accessories

Further Reading

Thorne & Derrick Certificated by 3M for Medium Voltage Training

Further Reading