Efficiency Without Die Changes: The Klauke EK30IDML and EKM60ID Revolution

The Klauke EK30IDML and EKM60ID Revolution

In the demanding world of industrial electrical installation, the goal is always a perfect balance between speed and precision. Traditional crimping methods, while reliable, often introduce an issue: the management of crimping dies. For every cross-section change or conductor class adjustment, an engineer must pause, locate the correct die and perform a physical swap.

Innovative dieless technology, embodied in tools like the Klauke EK30IDML and EKM60ID, is fundamentally changing this workflow. By moving away from fixed-die systems, professionals are now achieving a “gas-tight” connection with more versatility and significantly less downtime.

Whether you are working in a cramped control panel or on a major industrial installation, these tools are designed to think with you.

For more information on the full range see the Klauke Battery Operated Crimping Tools, or browse our range of compatible cable lugs and connectors. 

The Game Changer: Dieless Indent Crimping

The standout feature of both the Klauke EK30IDML and its larger sibling, the Klauke EKM60ID, is the dieless indent system.

How it works: Instead of selecting a specific hexagonal die for a specific lug, the tool uses a patented indent profile that automatically adjusts its depth and force based on the resistance of the connector.

• No more lost dies: No more searching through a heavy kit bag for the right size.

• Reduced Error: Eliminates the risk of using the wrong die for a specific lug size, a common cause of joint failure.

• Versatility: Perfectly suited for compacted conductors and fine-stranded conductors (Classes 2, 5, and 6) according to DIN VDE 60228.

EK30IDML: The Panel Builder’s Best Friend

The Klauke EK30IDML is the lightweight champion of the range. Weighing in at just 1.95kg (including battery), it is designed for ergonomic, one-handed operation in tight spaces.

• Crimping Range: 6mm² to 120mm² (Cu).

• Crimping Force: 30kN.

• Battery: 10.8V Li-Ion with a 40-minute charge time.

• Head Design: Closed, flip-top style and rotatable 350° for maximum accessibility.

EKM60ID: Power & Intelligence for Industrial Scaling

When the job requires larger cross-sections, the Klauke EKM60ID steps up. It features a unique two-stage telescopic cylinder that ensures optimal force is applied regardless of the cable size.

• Crimping Range: Up to 240mm² (Cu) and 240mm² (Al).

• Crimping Force: Variable 30kN – 60kN.

• Smart Technology: Includes Bluetooth connectivity for the Klauke i-press app, allowing you to export crimping reports and verify the quality of every single joint.

• Safety First: Available in the VDE Orange range, providing 1000V insulation for working in the vicinity of live parts.

Why Professionals use Klauke tools

Working with high-voltage and high-current systems requires trust in your equipment. As a specialist distributor Thorne & Derrick provide not just the tools but the technical expertise to ensure your team is equipped correctly.

Key Benefits of the ML Series:

1. Automatic Retraction: The tool automatically retracts once the correct pressure is reached, ensuring a perfect crimp every time.

2. LED Lighting: Integrated work lights for dark switchgear cabinets.

3. Battery Compatibility: Choose between Bosch or Makita battery platforms to match your existing tool fleet.

Cable cutting and crimping tools manufactured by Klauke are renowned for high-quality, electrical connection tools for cable crimping, cutting and punching – special cable tooling solutions for applications in a range of different sectors.

Klauke tools are used by electrical contractors, cable jointers and linemen for underground cable and overhead conductor crimping and cutting on power, transmission and distribution networks including LV MV & HV systems, 11kV-33kV up to 132kV – this includes battery, hydraulic and ratchet type cable cutters.

Battery operated cable crimping tools are made from the highest quality materials, rust proof and surface finished with a reputation for providing a long service live, consistently delivering safe electrical cable crimping connections for low and high voltage applications, 6-400sqmm. See also: Cable Cutters – Battery Type.