High Voltage Energisation of Solar Farms by HEIGHWAY Ltd

Published 07 Jun 2022

HEIGHWAY Ltd have successfully completed the Civils, Jointing, Connection & Commissioning package of works for the 33kV High Voltage Power Supply to a new build 5MW solar farm.

uploaded by Chris Dodds | Sales & Marketing Manager at Thorne & Derrick

HEIGHWAY Energy

for High Voltage Services

HEIGHWAY Ltd have successfully completed the Civils, Jointing, Connection & Commissioning package of works associated with the 33kV High Voltage Power Supply to a new build 5MW solar farm in the UK.

HEIGHWAY are a leading provider of HV Power Services to the renewable, rail, substation and energy sectors with an impressive track-record and future project pipeline following recent audit and Accreditation under the National Electricity Registration Scheme (NERS).


SOLAR FARM PROJECT NOTES

HEIGHWAY provided the following scope of works for the solar farm construction, commissioning and energisation:

  • HV Cable Diversion Works
  • HV Cable Installation to New Customer Substation
  • HV Park Feeder & VT Connections
  • Installation of 3 New Sets of CT’s
  • Excavation Works to DNO Compound Including Installation of New Concrete Bases
  • Installation of COP3 Metering Panels
  • Full Commissioning of all Cabling, VT’s and CT’s & HV Switchgear

By George Heighway | Director at HEIGHWAY LtdAlroc - Cable Jointing Tools

The HV switchgear and transformers providing electrical power distribution at 33kV were connected using the Euromold brand of separable connector manufactured by Nexans – the Interface C Connectors were installed to the T Boot Station and the 33kV single core power cables were prepared, terminated and tested by our Jointers. Euromold bolted terminations are OEM approved and trusted by leading manufacturers of medium and high voltage electrical equipment including Lucy Electric, Siemens and ABB.

Reliance & Compliance

Our team of Jointers are Competent and Qualified in the installation of all types of cable joint and termination technology up to 33kV, including heat shrink and cold shrink, but the engineering preference of our HV Jointers for separable connector technology is the EPDM type manufactured by Nexans. Euromold kits are cost-competitive in the marketplace and readily available from stockists such as Thorne & Derrick, that said our focus as a business is not “lowest-cost” option. Our reputation rides on the reliability of the products we install and the expertise levels of our site teams that install them – also as a contractor we understand the criticality of accurate cable preparation using precision engineered cable tooling to achieve consistently high-quality results, for this reason our Jointing Team have standardised on tools manufactured by Alroc.

The Difference is Material

The Euromold separable connectors are manufactured from high quality EPDM which provides high mechanical strength which can be easily connected and disconnected from the equipment bushing for routine maintenance – competing silicone cable connectors have a tendency to attach and “stick” to the bushings and cannot be easily removed sometimes without damaging the actual connector. Euromold pioneered and innovated the separable connector – their products provide excellent resistance to compression, cutting, impact, tearing and abrasion over a wide temperature range.


HEIGHWAY are Hiring

HEIGHWAY Ltd are recruiting professional and experienced operatives:

– HV SAP/Project Engineer/s (33kV)
– HV Cable Jointer / Jointing Team (33kV)
– HV / LV Fitter/ Fitting Team (LV up to 33kV)

To Apply Submit CV [email protected] 


33kV

INSTALLATION PHOTO’S FROM SOLAR FARM PROJECT

Photographs uploaded by Thorne & Derrick with the kind permission of George Heighway.

Configuration | the Interface C type connectors provide versatile and optional system design configurations. Here, our team of Jointers were deployed to "Piggy-back" the Euromolds into the medium voltage switchgear compartment.

Configuration | the Interface C type connectors provide versatile and optional system design configurations. Here, our team of Jointers were deployed to “Piggy-back” the Euromolds into the medium voltage switchgear compartment. This dual-cable installation is enabled by the use of a connecting plug to mate the front-end connector to the back-end.

Service | Should you require technical support to enable the design or specification of 33kV power systems please do not hesitate to contact Thorne & Derrick, the Contracted & Approved UK Distributor for Nexans Power Cable Accessories.

Service | Should you require technical support to enable the design or specification of 33kV power cable accessories or systems please do not hesitate to contact Thorne & Derrick, the Contracted & Approved UK Distributor for Nexans Power Cable Accessories.

Thorne & Derrick distribute the most extensive range of MV HV Medium & High Voltage Cable Joints, Terminations & Connectors from manufacturers including 3M, Prysmian, Nexans Euromold, Elastimold, Pfisterer CONNEX & SEANEX and Shrink Polymer Systems.

Thorne & Derrick distribute the most extensive range of MV HV Medium & High Voltage Cable Joints, Terminations & Connectors from manufacturers including 3M, Prysmian, Nexans Euromold, Elastimold, Pfisterer CONNEX & SEANEX and Shrink Polymer Systems.

Sealed & Supported | The 33kV single core power cables manufactured to BS7870 Standard were sealed at the transformer point of entry using heat shrink cable sealing glands to prevent water ingress and protect against cable damage. The cleats provide mechanical retain to the cable in position and electrical short circuit protection in the event of a fault situation.

Sealed & Supported | The 33kV single core power cables manufactured to BS7870 Standard were sealed at the transformer point of entry using heat shrink cable sealing glands to prevent water ingress and protect against cable damage. The cables are cleated to provide mechanical retention to the cable in position and electrical short circuit protection in the event of a fault situation.


11kV Transformer Terminations

11kV Services | Here HEIGHWAY Ltd completed the HV Isolation, Installation, Test, Termination & Commissioning of new 11kV transformer tails including preparatory de-vegetation works surrounding the site location which was heavily weeded and overgrown.


Thorne & Derrick hold large stocks of 11kV 33kV 66kV Joints & Terminations suitable for XLPE, PILC and EPR cables, in both heat shrink and Cold Shrink technologies, to service the medium/high voltage power cable accessory requirements of UK and international customers.


MV HV High Voltage Cable Joints | Cable Terminations | Cable Connectors | Distributed from Stock | UK & Export Sales

MV HV High Voltage Cable Joints | Cable Terminations | Cable Connectors | Distributed from Stock | UK & Export Sales