Insulating Matting | Class 4 HV High Voltage 36kV | BS EN 61111

Electrical insulating matting

Class 4 Matting

The COBAswitch Class 4 Matting provides reliable electrical insulation for high-voltage (HV) environments. Designed for substations, HV switchgear areas, and heavy-duty electrical installations, this mat ensures high-level operator safety and complies with BS EN 61111:2009 standards.

The IEC61111 Class 4 insulating matting is fully certified and tested to 50 kV with a recommended safety working voltage of 36 kV.

Read Blog Insulating Matting – IEC 61111 Specifications & Selection For Switchboard Matting


Why Choose Class 4 Mats?

  • Operator Safety: Protects against electrical shocks up to 36 kV
  • Standards Compliant: Fully tested to BS EN 61111:2009 / IEC 61111:2009
  • Durable Material: EPDM rubber construction for heavy-duty insulation
  • Anti-Slip Surface: Ribbed for grip and operator comfort
  • Easy Installation: Loose-lay – no adhesives or fixings required
  • Temperature Range: -30°C to +80°C for industrial HV environments

Class 4 Matting Product Specifications

Specification Details
Class Class 4
Thickness 5 mm
Working Voltage 36 kV
Withstand Tested To 50 kV
Material EPDM Rubber
Surface Finish Fine fluted ribs (anti-slip)
Roll Length 10 m
Installation Loose-lay, no adhesives or fixings required
Environment Indoor/outdoor HV areas

Applications for BS EN 61111 Certified Insulating Mats

  • HV switchgear and substations
  • Industrial electrical installations
  • Power generation & distribution equipment rooms
  • HV maintenance zones and transformer areas

Gallery


Insulating Matting FAQs

What class of insulating matting do I need?

For Class 4, the working voltage is 36 kV — appropriate for HV substations, switchgear and heavy-duty installations. Ideal for HV switch rooms, transformer areas, and high-voltage distribution environments.

What’s the difference between Class 0, 2, and 4?

The classes indicate voltage rating, thickness, and protection level:

  • Class 0 → 3 mm, up to 1 kV (LV environments)
  • Class 2 → 4 mm, up to 17 kV (MV environments)
  • Class 4 → 5 mm, up to 36 kV (HV environments)

Class 4 is the thickest and offers highest dielectric strength — essential for HV sites.

Can Class 4 insulating mats be used outdoors?

Yes — Class 4 mats are made of EPDM rubber which is:

  • Moisture and humidity resistant
  • UV and ozone resistant
  • Durable in low temperatures

Suitable for outdoor HV switchgear, substations, and exposed transformer areas.

Do Class 4 mats comply with BS EN 61111?

Yes. Each mat is fully tested to BS EN 61111:2009 including:

  • Dielectric tests
  • Proof voltage tests
  • Thickness verification
  • Batch marking and identification

Ensuring consistent operator safety in HV environments.

Data Sheets