Arc Flash Protection Clothing | A Sizing Guide from CATU Electrical
Published 12 Oct 2020

Medium & High Voltage Electrical Safety | Arc Flash Protection
Arch Flash Clothing
Size Guide
CATU Electrical ranges of arc flash clothing and switching suits include convenient kit form PPE with face shields, helmets and visors to protect the head/face and gloves for hand protection of utility workers against the dangers of arc blast from 12cal to 100cal levels – worn by substation engineers, SAP’s, cable jointers and overhead linesmen.
Below is a handy sizing chart for arc flash coverall, arc flash trousers, arc flash coat, arc flash bib overall and arc flash jacket.
Arc Flash Coverall
How to Measure
- Neck – Measure neck seam around the front and back
- Chest – Measure 1″ below armhole, across front and back
- Sleeve Length – Measure from centre back neck over to shoulder point and down to sleeve side
- Waist Width – Measure across waistline of coverall from side seam to side seam
| Size* | SM | MD | LG | XL | 2XL | 3XL |
| Neck | 16″ | 18″ | 20″ | 21″ | 23″ | 24″ |
| cm | 40.5 | 45.75 | 51 | 53 | 58.5 | 61 |
| Chest | 47″ | 51″ | 55″ | 59″ | 63″ | 67″ |
| cm | 119 | 129.5 | 140 | 150 | 160 | 170 |
| Sleeves Length | 33.5″ | 35″ | 36″ | 37″ | 38″ | 39″ |
| cm | 85 | 89 | 91.5 | 94 | 96.5 | 99 |
| Waist Relaxed | 33″ | 35″ | 38″ | 42″ | 44″ | 48″ |
| cm | 84 | 89 | 96.5 | 107 | 112 | 122 |
| Waist Extended | 37″ | 39″ | 43″ | 46″ | 48″ | 50″ |
| cm | 94 | 99 | 109 | 117 | 122 | 127 |
*Size of the garment (not on the body)
Arc Flash Trousers

How to Measure
- Waist – Measure across top waistline of trouser across front and back
| Size* | 32 S | 36 M | 40 L | 44 XL | 48 2XL |
| Waist circumference (W)* | 33.5* | 37.5* | 41.5* | 45.5* | 49.5* |
| cm | 85 | 95 | 105.5 | 115.5 | 125.73 |
Arc Flash Short Coat

How to Measure
- Neck – Measure neck seam around front and back
- Chest – Measure 1″ below armhole, across front and back
| Size | SM | MD | LG | XL | 2XL | 3XL |
| Neck | 19″ | 20″ | 21″ | 22″ | 23″ | 24″ |
| cm | 48 | 51 | 53 | 56 | 58.5 | 61 |
| Chest | 48″ | 52″ | 56″ | 60″ | 63″ | 66″ |
| cm | 122 | 132 | 142 | 152.5 | 160 | 167.5 |
| Jacket Body Length | 32″ | |||||
| cm | 81 | |||||
Arc Flash Bib Overall

How to Measure
- Waist – Measure around waistline (bib seam), front and back
| Size* | SM | MD | LG | XL | 2X | 3X |
| Waist | 36″ | 39″ | 42″ | 45″ | 48″ | 51″ |
| cm | 91.5 | 99 | 106.5 | 114 | 122 | 129.5 |
*Size of garment (not of the body)
Arc Flash Jacket with Hood

How to Measure
- Neck – Measure neck seam around front and back
- Chest – Measure 1″ below armhole, across front and back
| Size | SM | MD | LG | XL | 2XL | 3XL |
| Neck | 19″ | 20″ | ||||
| cm | 48 | 51 | ||||
| Chest | 46″ | 50″ | 54″ | 58″ | 62″ | 66″ |
| cm | 117 | 127 | 137 | 147 | 157.5 | 167.5 |
| Jacket Body Length | 32 | |||||
| cm | 81 | |||||

Medium & High Voltage Power Substations
Further Reading
- Electrical Safety – Arc Flash Accidents & Electrocution In LV-HV Installations
- Arc Flash Calculation – Selecting Clothing & PPE To Protect Lives Against Arc Hazard
- IEC 61482-2:2018 – Get Up To Speed With The New Arc Flash Standard
- Arc Flash PPE | 7 Top Considerations
- Arc Flash The Basics

Electrical Safety Equipment | Insulating Matting | Voltage Detectors | Substation Kits | Phase Comparators
THORNE & DERRICK
Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:
- Slip-on Cable Terminations
- Cold-shrink Cable Terminations
- Heat-shrink Cable Terminations
- Cable Joints – Heat & Cold-shrink
- Separable Connectors (Euromold)
- Surge Arresters & Switchgear/Transformer Bushings
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MVÂ
