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Cable Hangers

Cable Hangers

Cable Hangers | J Types | Galvanised Steel & Non-Metallic Polymers | LV MV HV

Support Systems for Cables | Large Stocks | Competitive Prices | Custom Design | UK & International Delivery 

Cable Hanging Systems

Galvanised Steel & Non-Metallic (Nylon) Cable Supports

Ellis Patents Galvanised Steel Cable Hanging Systems are cable hangers manufactured from mild steel and hot dipped after manufacture to BS EN ISO 1461:1999. The cable hangers are used predominately for supporting structures or to hang cables on tunnel walls.

Network Rail and TfL (LUL) Approved Rail Cable Hangers are used extensively throughout the rail and public mass transit systems for supporting power, signal and communication cable runs – this includes LV-HV cable support and hanging for multi-core and bundled cables on extended horizontal cable runs and hanging cables on walls and support structures, e.g. tunnel cable installations and lighting systems. The cable hangers are robust in design due to the galvanisation process. They are corrosion resistant and in the event of a fire they wouldn’t produce smoke or fumes.

The cable hangers are inherently LSF and are therefore suitable for use in the rail industry. Installed throughout rail tunnels for LV and HV power and cable support, the steel cable hangers can be found both underground and overground.

The galvanised steel cable hangers are Approved for use on the London Underground (LUL).

Custom Hangers for Cables

Special designs of steel cable hangers are available on request. E.g. Girder Hanging, 90° Twist, side by side cables – custom brackets can be engineered to support specific tunnel wall arrangement and applications. J-hanger type cable supports are manufactured from materials suitable and approved for use in tunnel environments located on Network Rail infrastructure.

  • Rounded corners on the cable hangers reduce snagging points and cable sheath damage
  • Spin galvanised support for cables (55 Micron or 150 Micron Thickness) to BS EN ISO 1461
  • 6mm thick hanger and back plate
  • Wide range of both metallic (galvanised steel) and non-metallic (polymeric) cable hanging products
  • Customer design available for LV MV HV applications – contact us with cable support and management system requirements
Cable Hangers - Galvanised Steel Cable Hanging Systems (LV MV HV Cable)

Cable Hangers – Galvanised Steel Cable Hanging Systems

Cable Hangers – Galvanised Steel Cable Hanging Systems | J Type

A complete range of Ellis Patents cable hangers capable for handling horizontal cable runs with maximum 100mm diameter cables can be found in the below table – this includes 1 way, 2 way, 3 way, 4 way, 5 way and 6 way cable hangers.

Cable Hanger Part Number Cable Dia (mm) Dimensions (mm) Material Size (mm) Fixing Holes Dia. mm Pack Quantity Weight (g) SWL * Kg
A B C D E F W Thickness
CH1W1 Up to 50  145  105  20 105  n/a 37 40  6 11 1 500 200
CH2W1 Up to 50  235  195  20 105  90 37 40  6 11 1 900 200
CH3W1 Up to 50  325  285  20 105  90 37 40  6 11 1 1300 200
CH4W1 Up to 50  415  375  20 105  90 37 40  6 11 1 1700 200
CH5W1 Up to 50  505  465  20 105  90 37 40  6 11 1 2100 200
CH6W1 Up to 50  595  555  20 105  90 37 40  6 11 1 2500 200
CH1W2 51-75  170  130  20 130 n/a 50 50  6 13 1 820 250
CH2W2 51-75  295  255  20 130 125 50 50  6 13 1 1480 250
CH3W2 51-75  420  380  20 130 125 50 50  6 13 1 2240 250
CH4W2 51-75  545  505  20 130 125 50 50  6 13 1 2980 250
CH5W2 51-75  670  630  20 130 125 50 50  6 13 1 3710 250
CH6W2 51-75 795 755 20 130 125 50 50 6 13 1 4440 250
CH1W3 76-100 185 145 20 145 n/a 50 50 6 13 1 980 250
CH2W3 76-100 345 305 20 145 160 50 50 6 13 1 1900 250
CH3W3 76-100 505 465 20 145 160 50 50 6 13 1 2820 250
CH4W3 76-100 665 625 20 145 160 50 50 6 15 1 3600 250
CH5W3 76-100 825 785 20 145 160 50 50 6 15 1 4660 250
CH6W3 76-100 985 945 20 145 160 50 50 6 15 1 5600 250

* Load Capacity: The recommended safe working load for individual hooks is detailed above. Brackets with multiple hook configurations are designed to operate with all hooks carrying their maximum load.

Cable Hangers - Galvanised Steel Cable Hanging Systems (LV MV HV Cable) - Dimensions

Cable Hangers – Galvanised Steel Cable Hanging Systems (LV MV HV Cable) – Dimensions

Cable Hangers – Non Metallic Cable Hanging Systems | J Type

Ellis Patents are committed to driving technology forward and improving product performance to prolong the lifespan of their cable cleats and cable hangers while improving overall rail industry safety.

As a result, Ellis Patents have now launched Pegasus Hangers – a modular cable hanging system that is stronger, lighter and more flexible than traditional galvanised steel type hangers.

Ellis Patents J Type rail cable hangers are installed throughout the global rail industry – this includes both J type cable hangers made from either galvanised steel or nylon to support rail cable runs.

Features & Benefits | Pegasus Cable Hangers

  • Composite cable hanger and enclosed with corrosion resistant aluminium spine
  • Up to 50% lighter than conventional steel hanging system, improves installation time by reducing installer fatigue
  • Will not rust or corrode – non metallic cable supports
  • Insulating hanger with excellent dielectric properties, no earth bonding or grounding required
  • Curved profile hanger design allows natural sag
  • Multiple combinations of cable hangers available
Cable Hanger Part Number Ways Dimensions (mm) Fixing Holes Diameter Pack Qty Modular Weight L Weight (kg) SWL (kg)
A B C1 C2 D E F G H I K
PG 50-1 1 197 159 40 38 60 – 46 – – 92 Ø50 M12 1 0.16 0.3 45
PG 50-2 2 276 238 40 38 60 79 46 – – 92 Ø50 M12 1 0.16 0.46 90
PG 50-3 3 355 317 40 38 60 79 46 – – 92 Ø50 M12 1 0.16 0.62 135
PG 50-4 4 434 396 40 38 60 79 46 – – 92 Ø50 M12 1 0.16 0.78 180
PG 50-5 5 513 475 40 38 60 79 46 – – 92 Ø50 M12 1 0.16 0.94 225
PG 50-6 6 592 554 40 38 60 79 46 – – 92 Ø50 M12 1 0.16 1.1 270
PG 75-1 1 237 199 40 38 60 – 58 – – 108 Ø75 M12 1 0.25 0.39 45
PG 75-2 2 357 319 40 38 60 120 58 – – 108 Ø75 M12 1 0.25 0.64 90
PG 75-3 3 476 438 40 38 60 120 58 – – 108 Ø75 M12 1 0.25 0.89 135
PG 75-4 4 595 557 40 38 60 120 58 – – 108 Ø75 M12 1 0.25 1.14 180
PG 75-5 5 714 676 40 38 60 120 58 – – 108 Ø75 M12 1 0.25 1.39 225
PG 75-6 6 834 796 40 38 60 120 58 – – 108 Ø75 M12 1 0.25 1.64 270
PG 100-1 1 279 241 40 38 60 – 71 – – 122 Ø100 M12 1 0.41 0.55 60
PG 100-2 2 440 402 40 38 60 161 71 – – 122 Ø100 M12 1 0.41 0.96 120
PG 100-3 3 600 562 40 38 60 161 71 – – 122 Ø100 M12 1 0.41 1.37 180
PG 100-4 4 760 722 40 38 60 161 71 – – 122 Ø100 M12 1 0.41 1.78 240
PG 100-5 5 921 883 40 38 60 161 71 – – 122 Ø100 M12 1 0.41 2.19 300
PG 100-6 6 1085 1047 40 38 60 161 71 – – 122 Ø100 M12 1 0.41 2.6 360
PG CC-1 1 279 241 40 38 60 – 74 107 55 57 – M12 1 0.31 0.45 25
PG CC-2 2 440 402 40 38 60 161 74 107 55 57 – M12 1 0.31 0.76 50
PG CC-3 3 600 562 40 38 60 161 74 107 55 57 – M12 1 0.31 1.07 75
PG CC-4 4 760 722 40 38 60 161 74 107 55 57 – M12 1 0.31 1.38 100
PG CC-5 5 921 883 40 38 60 161 74 107 55 57 – M12 1 0.31 1.69 125
PG CC-6 6 1085 1047 40 38 60 161 74 107 55 57 – M12 1 0.31 2 150

 

Pegasus Cable Hangers

Pegasus Cable Hangers | Thorne & Derrick can support the supply and specification of the Pegasus Cable Hanger System (non-metallic, non-conductive, high strength, corrosion resistant) for the support of LV MV Power, S&T Cables in tunnel locations. Pegasus is used to replaced traditional galvanised steel cable hanging systems – it meets the requirements of the London Underground 1-085 specification. Independent testing is carried out to prove conformance to the standard including toxicity, limited oxygen and smoke emission.

Cable Hooks for Temporary Hanging & Suspension of Cables

CableSafe cable hooks are ‘S’ shaped plastic cable hangers made from GRP (glass reinforced polyester) which are used to provide temporary support, suspend and retain all types of electrical cables (LV-HV power, control, instrumentation), welding cables, temporary lighting extension cords and hoses in the offshore energy, data centre, marine, petrochemical, mining, rail, chemical and power industries.

The cable hooks can be hung from scaffolding, cable trays, trough, ceiling grids and other overhead features to prevent cable entanglement and collapse of suspended cables during construction works and shutdowns/turnarounds. Cable hooks are ideal for the suspension of cables during construction or industrial maintenance and are approved by Royal Dutch Shell, Exxon Mobil, Saudi Aramco, Intel and international utilities. Cable hooks provide clean and well organised work floor/decks improving operational electrical safety and cable management.

Cable Hooks for Temporary Hanging & Suspension of Cables

Cable Hooks for Temporary Support of Cables | Stocked by Thorne & Derrick

Cable Cleats

View below our complete range of Cable Cleats used to clamp and retain low, medium and high voltage cables in the event of a short circuit, including 11kV/33kV MV-HV power cables – single, trefoil, quadrofoil and multiple bundled cable configurations can be cleated using Ellis Patents and Prysmian manufactured cable cleats in a choice of materials including nylon, stainless steel and aluminium.

 

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