Earth Rods

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Earth Rods | Copper Electrode & Earthing Rods | Earth Tapes | Earth Bars

What Are Earth Rods?

Earth rods and their fittings are used to provide the interface to ground in all soil conditions in order to achieve satisfactory earthing systems in overhead and underground electricity distribution and transmission networks – providing high fault current capacity on low, medium and high voltage substations, towers and power distribution applications.

Convenient to install where the subsoil condition is free from rock and boulders the earth rod or group of copper rods can be surrounded or backfilled using a low resistance material such as Bentonite.

Depending on the corrosive condition and electrical conductivity of the ground condition the earth rod can be specified to achieve safe, reliable and long term earthing protection – the mechanical strength of the rod must withstand the abrasion and stress endured while installing with an electric or pneumatic driving rod hammer; the head of the earth rod should not “mushroom” or spread when driven.

The earth rods are extendable by design and used with copper couplers to inter-connect several rods to achieve the required driving depth – the rod couplers provide permanent electrical conductivity and the longer copper earth rods access lower resistivity soils at at lower depths.

Vertically driven earth rods are the most effective electrode for use in typically small area substations or when low soil resistivity ground conditions, into which the rod can  where the rod can penetrate, lies beneath a layer of high soil resistivity.

Earth Rods Diameter v Length

A common misconception is that there is a direct and positive correlation between the diameter of earth rod used and the effect on lowering earth resistance readings. Incorrect.

The graph below confirms that the resistance value is only lowered by 9.5% by doubling the diameter of the rod (which means increasing the weight and the cost of the rod by approximately 400%). Thus the rationale is: use the most economical earth rod that soil conditions will permit the installer to drive.

Rule of thumb – doubling the radius of the earth rod will reduce resistance by approximately 10% and is not a cost-effective option. Doubling the rod length however will theoretically reduce resistance by 40%.

Earth Rod Resistance

Image: ABB Furse

Where additional driven earth rods are combined and connected they should be separated from each other and from any adjacent cables by a distance not less than the depth to which they are driven. Additional earth rods should be connected using copper tape or bare copper cable of the same cross sectional area as the earth electrode conductor. The additional electrodes should be placed so that any necessary separation of the LV and HV earth electrode systems is maintained.

Earth Rod Types

  • Stainless Steel Earth Rods
  • Galvanised Steel Earth Rods
  • Copperbond Threaded Earth Rods
  • Solid Copper Earth Rods

Copper is the optimal choice of earth electrode material and underground conductor – solid copper is recommended for high fault current installations whereas copper bonded rods are usually installed for smaller sections.

Copperbonded steel core earth rods are the most specified due to electrical and mechanical strength, resistance to corrosion as comparatively lower cost compared to solid copper or stainless steel types – the lowest cost galvanised rods for usually installed non-critical, short-term or temporary earthing requirements.

Type of Earth Rod  Features & Benefits
 Copperbond  Optimum Economic Efficiency * High Corrosion Resistant * Very High Tensile Strength * Extendable
 Solid Copper  Excellent Corrosion Resistance * Aggressive Soil Applications (eg high salt) * Extendable
 Stainless Steel  Maximum Corrosion Resistance * Resist Galvanic Corrosion * Highest Material Cost * High Life Expectancy
 Galvanised Steel  Lowest Electrical Conductivity * Lowest Cost * Lowest Corrosion Resistance * Poor Current Carrying Capacity
Earth Rods Copperbond

Copperbond Earth Rods

Earth Rods Solid Copper

Solid Copper Earth Rods

Solid or Bonded Copper Rods

Steel cored copperbond earthing rods are manufactured by molecularly bonding 99.9% pure electrolytic copper onto a low carbon steel core – copperbonded steel rods provide high mechanical tensile strength and corrosion resistance at comparatively lower cost than solid copper or stainless steel rods with a higher corrosion resistance typically for high salt and high resistivity soil condition earthing applications.

Copper bonded rods and electrodes are suitable for deep driving into most ground conditions and provide a low resistance path to ground. Soil resistivity tests should be conducted prior to installing the earth rods to ensure acceptable soil resistivity readings – to reduce resistivity additional rods can be driven into the ground to increase density.

Earth rods manufactured from stainless steel are installed to prevent galvanic corrosion which occurs between buried dissimilar metals in close proximity.

Earth Rods – Copperbond Type (Threaded) – Selection Table
Order Code Earth Rod Diameter Length Thread Size (UNC-2A) Shank (D) Length 1 Unit Weight Pack Quantity
ERB 412 1/2″ 1200mm 9/16″ 12.7mm 30mm 1.18kg 5
ERB 415 1500mm 1.55kg 5
ERB 418 1800mm 1.76kg 5
ERB 424 2400mm 2.36kg 5
ERB 112 5/8″ 1200mm 5/8″ 14.2mm 30mm 1.53kg 5
ERB 115 1500mm 1.88kg 5
ERB 118 1800mm 2.29kg 5
ERB 124 2400mm 3.00kg 5
ERB 130 3000mm 3.79kg 5
ERB 212 3/4″ 1200mm 3/4″ 17.2mm 35mm 2.19kg 5
ERB 215 1500mm 2.73kg 5
ERB 218 1800mm 3.27kg 5
ERB 224 2400mm 4.35kg 5
ERB 230 3000mm 5.44kg 5

Installation Of Earth Rods

Earth rod electrodes are installed during the civil engineering works associated with substation construction – soil resistivity readings are taken and if  “greater than 200Ωm (i.e. in arrears where the soil is made up primarily of slate, shale or rock)”ƒ, vertical earth rods are installed to reduce resistance. Note consult local UK DNO or utility recommendations which vary according to engineering standards and preferences.

Safe working practices advise when driving earth rods all practical steps shall be taken to ensure that rods are not driven into any buried services below cable trench level such as gas, telephone, water or electricity cables. Contractors should consult the appropriate utilities’ records and the use of approved instruments for the detection of buried services may also be necessary – this is especially important when rods are installed after the completion of cable pulling and laying.

Change of earth rod diameter has marginal impact on the overall value of resistance with the size more determined by the mechanical strength of the rod to withstand being mechanically driven when deep earth rods are required e.g. to depths of 20 metres or more.

  • ƒ Source: Code of Practice for Earthing LV Low Voltage Networks & HV High Voltage Distribution Substations
  • Northern Power Grid Doc IMP/010/011 2012

Driving copper earth rods is often conducted in built-up urban areas and the method should be used with care, caution and implemented measures to avoid accidental damage to buried utility services, such as 11kV/33kV high voltage cables. The rods are driven vertically into the ground and earth resistance is measured as each section is installed.

Substations & Overhead Lines

400kV, 275kV, 132kV and 66kV high voltage substations and electricity transmission systems must have adequate earthing and lightning protection systems – this also includes medium voltage (11kV 33kV) substations in the UK where statutory regulations stipulate that power networks “do not become disconnected from earth in the event of any foreseeable current due to a fault.”

Earth rods or copper electrodes are commonly installed into the concrete floor of the primary substation building to protect gas insulated switchgear (GIS) and earth bars are positioned either within or buried immediately outside the building walls – the electrode would be located close to either i) circuit breakers ii) cable sealing ends iii) SF6 or air bushing iv) instrument transformers or v) substation busbars.

According to BS 7430:2011 (Code of Practice for Protective Earthing of Electrical Installations), “it is advisable to bury a perimeter earth electrode/rod around the substation, immediately adjacent to the plinth – the electrode could be surface mounted copper tape fixed to the floor or at low level around the internal wall.”

To minimise touch potentials the buried earth rod should pass in front of the switchgear. If this is not practical the installation of a copper earth mat in front of the switchgear where the operator stands is advisable, with duplicate bonds to the main earth electrode.

HV earthing systems and combined HV | LV earthing systems connected to HV surge arresters or to HV equipment with arc gaps must be suitable for lightning protection. In these circumstances additional earth rods or additional copper electrodes in a “tee” or star configuration should be installed as close as reasonably practicable to the surge arresters and high voltage electrical equipment.

At overhead line high voltages the earth rods are used for each phase arrester or capacitor voltage transformer (CVT) – typically for 11kV, 20kV, 33kV and 66kV pole-type surge arresters “the ideal arrangement is to have two down leads and earth rods connected down the H pole legs.” (Source: UKPN Document EDS 06-0013 Grid and Primary Substation Earthing Design 2015). 

Maximum Current Ratings Of Copper Earth Rods

Resistivity Copper Bonded Steel (30%) 16mm Rod Diameter Solid Copper 16mm Rod Diameter
Protection Clearance Time 1s 2s 3s 1s 2s 3s
300Ωm 40.8kA 28.8kA 23.4kA 69.7kA 49.2kA 40.2kA
50Ωm 31.6kA 22.3kA 18.2kA 54.0kA 38.1kA 31.2kA
100Ωm 22.3kA 15.7kA 12.9kA 38.2kA 27.0kA 22.0kA
150Ωm 18.2kA 12.8kA 10.6kA 31.2kA 22.0kA 18.0kA
200Ωm 15.8kA 11.1kA 9.1kA 27.0kA 19.0kA 15.6kA

Source UKPN.

Soil Resistivity & Earth Rod Selection 

The soil model and ground conditions are essential to an effective earthing system design where the soil resistivity values determine the type and length of earth rods required. When confronted by a difficult earthing design the standard approach is to supplement the bill of materials with additional conductors and earth rods – this is not always beneficial as costs can be expensive and rods in proximity to each other have reduced effectiveness.

The corrosive effects of soil types – the factors associated with the corrosion of metals in contact with the soil that should be considered are: the chemical nature of the soil (acidity/salt content), differential aeration and the presence of anaerobic bacteria. Following is a list of aggressive soils in increasing order of aggressiveness:

  • Gravel Soils
  • Sandy Soils
  • Silty Soils (loam)
  • Clays
  • Peat & Organic Soils
Earth Electrode Rods

Substation Earthing – MV (11kV/33kV), HV (132kV) up to 275/400kV transmission and distribution grid networks

Contact us should you require technical support and specification guidance on selecting the correct earth rod to maximise earthing performance given various ground conditions and installation environments.

Where hard ground conditions prevent manual driving of rods, drilling machines or rod hammers are used to penetrate the ground and can then be back filled with a low resistance earthing compound such as Bentonite.

Additionally, Bentonite compound contributes to maintaining the earth resistance values at more consistent levels, protecting against 3rd party damage and protecting the rod from corrosion.

➡ View the complete range of Earth Rods below – this includes solid copper, threaded copperbond and stainless steel earthing rods for lowering the earth resistance of various soil conditions.