Pfisterer CONNEX Separable Connectors Size 1 33kV 630A 50-185sqmm Cables

MV-HV Inner Cone Cable Plugs, Connectors & Terminations – Pfisterer CONNEX Size 1
MV-HV Switchgear & Transformer Cable Terminations –Â 11kV 22kV 33kV
CONNEX
Size 1 630Amp
Pfisterer CONNEX size 1 inner cone cable plugs terminate MV-HV power cables into GIS (gas insulated switchgear) with inner cone bushings size 1 (630A amps) – size 1 CONNEX connectors are specified for cable terminations and connections at 11kV-12kV up to 36kV operating voltages.
CONNEX Size 1 MV connectors manufactured by Pfisterer are specified to terminate MV HV cables with specific conductor size range (35-240sqmm) and primary insulation diameter ranges according to the selection table below and the operating maximum voltage with an amperage rating of 630A.
Pfisterer size 1 inner cone plug separable connectors are suitable for terminating and connecting high voltage single core cables (XLPE EPR) with copper wire screens up to 36kV – CONNEX plugs suitable for indoor and outdoor cable terminations with or without voltage taps are supplied in sets of three phases.
Typically, used to connect and terminate unarmoured single core XLPE or EPR insulated power cables with Cu copper wire screen and fully bonded semicon screen the Pfisterer CONNEX Size 1 MV Connector can supplied as variants and customised to suit – including integrated fiber optic (FO) cable.
- CTS Copper Tape Screen Cables EARTHING KIT
- ATS Aluminium Tape Screen Cables
- AWA Aluminium Wire Armour Cables EARTHING KIT E
- Pb Lead Sheathed Armoured Cables
- Wire Armoured Cables | Aluminium AWA | Steel SWA
- Easy-Peel Strippable Semicon Layer Cables EARTHING KIT F

Size 1 Connectors – Pfisterer MV CONNEX Medium Voltage Cable Plugs
The following Video provides an overview of the Installation Procedure for CONNEX Connectors for the termination of Medium/High Voltage (MV-HV) Cables manufactured by Pfisterer and stocked by Thorne & Derrick – should you require specification support, technical guidance or Jointer training services please call us to discuss.
Pfisterer CONNEX Size 1
630Amp MV-HV Cable Connectors – fEATURES
CONNEX connectors suit:

Pfisterer CONNEX Inner Cone Plugs, Terminations & Connectors For MV-HV Cable Systems
- DIN VDE medium-high voltage power cables
- RM type conductor (stranded circular) aluminium or copper
- Single core MV-HV power cables with copper wire screen/unarmoured
- Cable sealing system (bell flange seal and heat shrink tubing)
- For indoor and outdoor cable applications (11kV-24kV)
- Not soil-resistant or offshore-proof
- 3 CONNEX separable cable connectors per set
- 3-core variant on request for XLPE power cables (11kV-24kV)
Should you require any assistance with selecting or specifying cable joints, terminations, connectors and plug-ins for MV-HV cables, please contact T&D.
Pfisterer Size 1 MV Connex
Separable Connector Specifications
CONNEX Size 1 connectors up to 33kV suit the following types of conductors:
- Stranded Circular RM
- Stranded Sector SM
- Solid Circular RE
- Solid Sector SE
- Superflexible Stranded RF
Pfisterer CONNEX Separable Connectors (Size 1)(w/ voltage tap) | Pfisterer CONNEX Separable Connectors (Size 1)(w/o voltage tap) | Maximum Operating Voltage | Cable Cross Section | Diameter Over Cable Conductor | Cable Insulation Thickness (nominal) | For Diameter Over XPLE Insulation (11/12kV-36kV)Ø |
850110035 | 870110035 | 11/12 kV | 35sqmm | 6mm – 7.3mm | 3.4mm | 13.5mm – 17.5mm |
850110050 | 870110050 | 11/12 kV | 50sqmm | 7.5mm – 8.8mm | 3.4mm | 13.5mm – 17.5mm |
850110070 | 870110070 | 11/12 kV | 70sqmm | 9.3mm – 10.6mm | 3.4mm | 16mm – 19.5mm |
850110095 | 870110095 | 11/12 kV | 95sqmm | 10.8mm – 12.1mm | 3.4mm | 18mm – 21.5mm |
850110120 | 870110120 | 11/12 kV | 120sqmm | 12.3mm – 13.6mm | 3.4mm | 18mm – 21.5mm |
850110150 | 870110150 | 11/12 kV | 150sqmm | 13.8mm – 15.1mm | 3.4mm | 20mm – 23.5mm |
850110185 | 870110185 | 11/12 kV | 185sqmm | 15.3mm – 16.6mm | 3.4mm | 22mm – 25.5mm |
850110240 | 870110240 | 11/12 kV | 240sqmm | 17.8mm – 19.1mm | 3.4mm | 25mm – 28.5mm |
850120035 | 870120035 | 22/24 kV | 35sqmm | 6mm – 7.3mm | 5.5mm | 18mm – 21.5mm |
850120050 | 870120050 | 22/24 kV | 50sqmm | 7.5mm – 8.8mm | 5.5mm | 18mm – 21.5mm |
850120070 | 870120070 | 22/24 kV | 70sqmm | 9.3mm – 10.6mm | 5.5mm | 20mm – 23.5mm |
850120095 | 870120095 | 22/24 kV | 95sqmm | 10.8mm – 12.1mm | 5.5mm | 22mm – 25.5mm |
850120120 | 870120120 | 22/24 kV | 120sqmm | 12.3mm – 13.6mm | 5.5mm | 23.5mm – 27mm |
850120150 | 870120150 | 22/24 kV | 150sqmm | 13.8mm – 15.1mm | 5.5mm | 25mm – 28.5mm |
850120185 | 870120185 | 22/24 kV | 185sqmm | 15.3mm – 16.6mm | 5.5mm | 26.5mm – 30mm |
850120240 | Â 870120240 | 22/24 kV | 240sqmm | 17.8mm – 19.1mm | 5.5mm | 28mm – 31.5mm |
850130050 | 870130050 | 33/36 kV | 50sqmm | 7.5mm – 8.8mm | 8mm | 23.5mm – 27mm |
850130070 | 870130070 | 33/36 kV | 70sqmm | 9.3mm – 10.6mm | 8mm | 25mm – 28.5mm |
850130095 | 870130095 | 33/36 kV | 95sqmm | 10.8mm – 12.1mm | 8mm | 26.5mm – 30mm |
850130120 | 870130120 | 33/36 kV | 120sqmm | 12.3mm – 13.6mm | 8mm | 28mm – 31.5mm |
– | 870130150 | 33/36 kV | 150sqmm | 13.8mm – 15.1mm | 8mm | 30mm – 33.5mm |
– | 870130185 | 33/36 kV | 185sqmm | 15.3mm – 16.6mm | 8mm | 31mm – 34.5mm |
MV-CONNEX Separable Connectors, Size 1 Bushing Technical Data and Size Classification List
Size | 1 | ||
Max. operating voltage Um  (kV) | 36 | ||
Rated voltage UÂ (kV) | 30 | ||
Line-to-earth-voltage U0Â (kV) | 18 | ||
Nominal current In  (A) | 630 | ||
Conductor | RM | RE | RF |
Cross section Min. (mm2) | 25 | 70 | 16 |
(Guide value)² Max. (mm2) | 240 | 240 | 185 |
Diameter Min. | 4.9 | 5.6 | 5.6 |
(Set value)³ (mm) Max. | 20.1 | 20.1 | 18.3 |
Voltage tap | with¹ | without | |
Diameter of Min. insulation3) after removing the outer (mm) | 13.5 | 13.5 | |
Semi-conducting Max. layer (mm) | 31.5 | 36.0 | |
Rated AC voltage 5 min. (kV) | 81 | ||
Partial discharge level at 2 x U0 (pC) | ≤ 10 | ||
Rated lightning impulse withstand voltage (BIL)Â (kV) | 170 | ||
DC voltage test 15 min. (kV) | 108 | ||
Rated short time 1 s (kA) | 31.5 | ||
Current 3 s (kA) | 16 | ||
Rated impulse current (kA) | 125 |
1) If not required, the voltage tap must be earthed separately.
2) The min. and max. cross sections can only be achieved by maintaining the min. or max. diameter across the conductors and the min. or max. diameter across the insulation.
3) The entire diameter range is covered by various components.
Separable Connectors
Pfisterer CONNEX plug-in type Size 1 connectors are available with a selection of MV accessories to suit:
- 827/186/211 – 45° Angled Test Adaptors
- 827/181/011 – Current Testing Adaptors
- 827/125/001 – Cable Testing Sockets
- 827/150/002 – Bushing Blanking Connectors
- 827/513/000 – 10kA Surge Arresters
- Pfisterer CONNEX Test Leads | Straight & Branch Cable Joints | Elbow Adaptors
- Pfisterer SICON | Shearbolt LugsÂ

Download Selection Form For Pfisterer Cable Plugs 11kV-33kV

Contact us for Pfisterer Jointer Training Courses 33kV/66kV
Pfisterer CONNEX

Thorne & Derrick – Pfisterer Stockists & Distributors
Pfisterer CONNEX enables onshore and offshore LV-HV cable jointing, terminating and connecting of GIS Switchgear, Transformers, RMU (Ring Main Units), Capacitors, Transducers, Motors & Cable Sealing End Boxes – also surge arresters, busbar couplings, pluggable substation connectors and Sicon mechanical shearbolt cable lugs and splices for 11kV/33kV switchgear connection of MV-HV power cables.
âž¡ For further information about Pfisterer CONNEX size 1 plugs please refer to the product sections below – to support the installation of Pfisterer inner come plugs T&D stock the Alroc range of cable jointing tools.

Largest UK Stocks of Jointing, Crimping, Cutting & Cable Preparation Tools for LV MV HV Cables

CONNEX Connectors by Pfisterer | Stockists | Distributors | Suppliers | Training