Single or Trefoil Cables Cleated in QUAD Formation
Ellis Patents has extended the appeal of its best-selling Emperor cable cleats by launching Emperor QUAD. Ellis are thrilled to announce the launch of their latest innovation strengthening their “QUAD Squad” with the EMPEROR QUAD Cable Cleat.
As an extension of renowned EMPEROR range from Ellis Patents, this ground-breaking addition offers unparalleled short-circuit protection, even in the most demanding environments. Suitable for systems run in quad formation, with high short circuit withstand requirements, the cleat extends their existing range of stainless steel cable cleats.
Initially designed as a bespoke solution for a defence project, the new variant was developed into a full addition to the North Yorkshire manufacturer’s range in response to a growth in the number of installations requiring heavy-duty quad solutions.
Designed with utmost precision, the EMPEROR range has undergone rigorous testing and certification to comply with IEC 61914 standards. This ensures uncompromising safety and performance, guaranteeing the highest level of quality for our valued customers.
The EMPEROR QUAD is ideal for a diverse range of applications, including oil and gas, petrochemical, marine, rail, and datacentres. Notably, our latest innovation retains all the features that have made the Emperor range immensely popular. We remain dedicated to providing reliable solutions that consistently meet the evolving needs of our customers
The new Emperor QUAD is available in seven sizes, covering cable diameters ranging from 19mm to 49mm. Its addition to the range means Emperor cable cleats are now available to suit single, trefoil and quad cable configurations; Ellis Patents can claim a solution readily available for every situation where a cable cleat needs to deliver the highest level of short circuit withstand.
Kelly Brown, Ellis Patents sales director, said: “We’re justifiably proud of the longevity of our success – and we work extremely hard to maintain it. One of the key factors behind it is that we never rest on our laurels. Instead, we continually review our product range in the markets we operate in, and those we’re considering moving into. If we identify changing or new requirements, then we take the steps needed to meet them.”
Ellis Patents has a strong, in-house research and development department that has a proven track record in taking product enquiries from initial CAD design through to prototyping, 3D modelling, testing and eventual production and manufacture. This enables the company to fill any gaps it notices or finds developing in the market and design and develop fully bespoke solutions for live developments.
Manufactured in type 316L stainless steel, Ellis’ Emperor cleats feature an integral LSF zero halogen polymeric liner and base pad that protects and cushions cables during short circuit conditions. In addition, they are quick and easy to install – especially the Twist Foot options, which allow them to be secured into place in seconds with just the twist of a screw.
“Market feedback is always key to Ellis’ product development, so it’s great to introduce a new product in direct response to customer demand,” added Kelly. “We’re delighted that the launch of Emperor QUAD has already been met with great enthusiasm from our customers”
Ellis Emperor Quad Cable Cleat Orientation
Technical Specification
| Part No. | Cable Range Min Dia mm | Cable Range Max Dia. mm | Dimensions W mm | Dimensions H mm | Dimensions D mm | Dimensions P mm | Fixing Holes | Weight |
|---|---|---|---|---|---|---|---|---|
| EQ19-24 | 19 | 24 | 78.5 | 107 | 54 | 25 | 2 x M10 + 1 x M12 | 552 |
| EQ24-28 | 24 | 28 | 78.5 | 107 | 54 | 25 | 2 x M10 + 1 x M12 | 423 |
| EQ26-30 | 26 | 30 | 79 | 113 | 54 | 25 | 2 x M10 + 1 x M12 | 451 |
| EQ31-36 | 31 | 36 | 92 | 133 | 54 | 25 | 2 x M10 + 1 x M12 | 620 |
| EQ36-40 | 36 | 40 | 92 | 133 | 54 | 25 | 2 x M10 + 1 x M12 | 495 |
| EQ40-45 | 40 | 45 | 111 | 147 | 54 | 50 | 2 x M10 + 1 x M12 | 773 |
| EQ44-49 | 44 | 49 | 111 | 147 | 54 | 50 | 2 x M10 + 1 x M12 | 684 |
Emperor Cleats have been tested in line with the International Standard ‘Cable Cleats for Electrical Installations’ IEC 61914:2015. Typical results are detailed below, please note that these testing values are maximums and safety factors appropriate to your application should be used:
| PROPERTY | CLASSIFICATION CLAUSE IEC 61914 | UNITS / CLASSIFICATION | TEST DATA |
| CLEAT TYPE | 6.1.3 | COMPOSITE | |
| TEMP. FOR PERMAMENT APPLICATION | 6.2 | °C | -40 TO +60 |
| CORROSION RESISTANCE | 6.5.2.3 | OUTDOOR | 316L STAINLESS STEEL HAS≥16% CHROMIUM |
| IMPACT RATING | 6.3.5 | VERY HEAVY | PASS |
| FLAME PROPAGATION TEST | 10.1 | APPLICATION TIME ≥30s | PASS |
| AXIAL LOAD RATING | 6.4.3, 9.4 | NEWTONS (N) | 300N |
| LATERAL LOAD RATING | 6.4.2, 9.3.1 | NEWTONS (N) | HORIZONTAL – 650N VERTICAL -1000N |
| RESISTANCE TO ELECTROMECHANICAL FORCE (SHORT CIRCUIT TESTING) | 6.4.4, 9.5 | CLEATS AT 300MM INTERVALS (WITHSTANDING ONE SHORT CIRCUIT) | 195kA (REPORT No. PDL09.098.2) TREFOIL* CABLE OD= Ø38mm (IEC 61914:2009) |
| RESISTANCE TO ELECTROMECHANICAL FORCE (SHORT CIRCUIT TESTING) | 6.4.5, 9.5 | CLEATS AT 600MM INTERVALS (WITHSTANDING MORE THAN ONE SHORT CIRCUIT) | 149kA (REPORT No. PDL17.137.4) TREFOIL* CABLE OD= Ø36mm |
Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV
In the electricity field a job is done right when it’s done safely. Having at hand ergonomic tools you can always count on makes the difference and always increases efficiency.
Thorne & Derrick are leading suppliers of cable lugs and crimping tools from Klauke for Low, Medium & High Voltage Cables – this includes a range of battery operated crimping tools.
Crimping wire ferrules can be a demanding task, and there are some situations where a single crimping operation doesn’t get the job done. The new K507 WF from Klauke makes this frustration a thing of the past.
The crimping tool features excellent pull-out values and can handle everything from stranded or straight conductors to thick or thin real cross-sections. The K507 WF works with wide interchangeable crimping dies, so a single crimp is enough to securely press most wire ferrules. The crimping profile suits all common conductors, and dies can be quickly replaced to enable work to be carried out easily.
Another practical advantage for daily work is that the K507 WF enables you to easily pre-clamp workpieces, which makes work even easier. Simply insert the sleeve beforehand into the tool – this way you don’t need any “third hand”. Weighing in at only 657 grams, the tool is very lightweight and suitable even for the most confined spaces.
The new K507 WF also lets you easily handle all standard conductors from 0.5 to 50 mm². The crimping dies can be securely stowed inside the tool handle, so while working you always have everything you need at hand.
Contact Thorne & Derrick to order or request further information.
| Klauke Tool Part Number | Klauke Tool Description |
| AE5071 | Crimping dies for cable end-sleeves, 0.5 – 10 mm² |
| AE5072 | Crimping dies for cable end-sleeves, 10 – 25 mm² |
| AE5073 | Crimping dies for cable end-sleeves, 35 – 50 mm² |
| K507WF | Crimping tool with interchangeable dies for wire end sleeves |
| ZAE5072 | Crimping dies for twin cable end-sleeves 2 x 6 – 2 x 16 mm² |
Do you have a Klauke Micro in your toolbox? Good news! You can use the K507 crimping dies for your Klauke Micro as well!
See the full video below, demonstrating the Klauke 508 WF Crimping Tool.
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
➡ Associated Brands & Products | Klauke | Cembre | Pfisterer Sicon | Cable Crimping & Cable Cutting Tools
Thermal Printer Kit
The Fox-in-a-Box® solution can handle all your labelling requirements. Silver Fox are the leading UK manufacturer of cable labels.
Thorne & Derrick are Main Distributors for Silver Fox and are well placed to support the needs of professional engineers in all the different energy sectors and across the globe. Although, detailed support this is not strictly needed with Silver Fox as it is easy to install and operate – the easiest on the market.
Fox-in-a-Box® solution is the answer to your labelling requirements. The thermal printer kit has been designed with engineers in mind and provides a solution that is easy to set up and run, allowing you to create the labelling you need wherever you are.
Print the full range of Silver Fox thermal labels from Fox-Flo® to Legend™ Premium Heatshrink Rolls within a few clicks.
The Fox-in-a-Box® solution lets you quickly and easily produce different quantities of each label, helping you to save time. It also lets you seamlessly and smoothly switch between any of our thermal label types without the need to make any adjustments, such as the printer driver for example.
Satellite technology lets locked jobs be emailed anywhere in the world, allowing recipients to view and print jobs without being able to change them, giving you control.
Silver Fox offers 3 levels of Fox-in-a-Box® thermal printer kit solutions:
One Software, One Printer, One Ribbon – the complete thermal labelling kit all from one box with the same printer and ribbon being shared at all levels. This intuitive platform protects your investment and ensures the Silver Fox solution is easy and straightforward to use while at the same time offering a seamless upgrade from one level to another for any additional functionality that you may require.
Your investment is further protected as our software automatically updates over the web, giving you the latest functionality.
The same software that drives Fox-in-a-Box® also includes our laser templates.
These templates cover our full range of laser labels. Print laser labels with any standard office laser printer.
The Fox-in-A-Box® can be used for producing cable labels for large infrastructure projects right down to installing data or telecoms cables, this is the ideal solution for you.
Whether you need some Legend™ Non-shrink tubing to apply to control cabinets/junction boxes or some Prolab® Raised Profile Labels for adding to sockets with circuit ID numbers or equipment, our Fox-in-a-Box® has got you covered.
Need quality?
Choose Silver Fox
…your signature for quality and reliability®
Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Installation, Jointing, Duct Sealing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.
3M QECC | Medium Voltage 20 Year Warranties for Joints & Terminations
Advanced Power Services are very excited to announce that the first extended 3M Medium Voltage 20 Year Warranties are released into the United Kingdom within the UK Rail Infrastructure as part of the drive for modernisation and efficiencies.
Advanced Power Services is the first company in the UK to be awarded the Qualified Electrical Construction Contractor Accreditation (QECC) from 3M.
BAM Nuttall appointed Advanced Power Services for the Jointing & Commissioning elements of twelve 33kV feeder replacements within Sussex and Kent. The partnership introduced the first 20-year Medium Voltage product warranties into the rail infrastructure that Advanced Power Services had been working on with 3M for the last couple of years.
This is a program that runs within the United States but hasn’t hit the UK or Europe until now. The warranties are issued directly by 3M to the client Network Rail.
As part of the modernisation, between the two companies we are both collaborating on driving this forward by having the opportunity to deliver this work and introducing new technology into the infrastructure being more efficient and working smarter.
As part of the 3M QECC programme, contractors receive in-depth 3M product and technology training, including theoretical training on 11kV, 22kV, 33kV and 52kV joints, terminations and Separable Connectors.
Advanced Power Services installation personnel go through various technical and theoretical training programs as well as practical observation in order to become an authorised QECC Installer.
This has led us to be the first company authorised to provide the warranties in the UK and to introduce this into the rail infrastructure.
Since 1985, Thorne & Derrick have been Approved Distributors for 3M Electrical Products (LV HV) and whilst the competitive supply of product from stock on short lead times is essential to the distributor it is equally vital that 3M product reputation is preserved through the correct installation of products in accordance with 3M recommendations.
Commissioning Using Very Low Frequency Withstand Testing
The Story
When commissioning feeders in the past we were using DC direct current testing this testing was causing problems on cable assets that were becoming life expired. Advanced Power Services and the Sussex Regional Asset manager took on some trial testing on the network using VLF and Partial Discharge testing.
This was implemented on the Tunbridge lines where cables that were introduced on the network in the early 90s were becoming life expired and were showing signs of treeing in the insulation and prone to insulation failures.
Following technology being introduced, new feeders being replaced on the network are using VLF Testing as part of the form B commissioning practices.
Advanced Power Services and BAM Nuttall are the first to commission feeders using this method on the network and this has been very successful to date.
Recycling, Cost Saving & Efficiency
As part of the two company’s relationship and Advanced Power Services fault response partnership with Maintenance in Sussex the three departments including the RAM team are recovering assets on the renewals and recycling this equipment back into the network saving network rail thousands of pounds.
The type of equipment being recycled are fluid filled oil tanks which are double skinned and can’t be purchased new anymore.
LOPI panels and Oil Stop Joints that will be refurbished tested and re-commissioned as part of a maintenance program saving maintenance departments large funds in repair works. Although Sussex is leading this, the equipment will be available to all areas of the network as part of the drive for efficiencies and cost saving measures.
Testing
On occasions poor quality cable supplied to the network could escape detection through the current testing procedures.
Now with new technology being introduced onto the network as part of the modernisation drive this is identifying exactly what condition the cable is in before it’s commissioned into service and passed across to the maintainer as an asset. Saving thousands of pounds in cable repair costs and replacement before life expiry.
Advanced Power Services was established as a specialist electrical contractor in July 2010. Our ambition was to create a team of committed cable jointing and testing professionals that fully understands their clients’ needs and are dedicated to delivering exceptional service, safely and within budget.
Advanced Power Services offer Cable Jointing, Terminations, Commissioning and Fault Rectification Services for EHV, 132kV ,275kV, 400kV, HV 66kV and MV, 11kV, 22kV, 25kV, 33kV, 52kV throughout the UK and overseas.
Our Jointing and Testing Teams are experienced in working within the Railway Networks, Infrastructure Networks, Renewable Energy, Private Networks, Datacentres and Shipping Industries.
For further details please contact Business Development Manager, Heather Andrews at [email protected] or 07754 855938.
3M Electrical | Scotchlok | ColdShrink | Scotchcast Resin | Scotch Electrical Tapes
Thorne & Derrick supply an extensive range of 400V-66kV Rail Cable Accessories & Electrical Equipment to contractors undertaking Low Voltage Power Distribution, HV Electrification & Substations, DC Traction & Networks, OLE and Track Feeder Cable Renewals – a complete range of Network Rail PADS approved medium voltage cable terminations, joints, cable repair and connection products up to 66kV.
Heat shrink, cold shrink, push-on and slip-over cable accessories enable the jointing, terminating and connection of medium/high voltage power cables to oil, air or gas insulated switchgear, transformers, motors and overhead lines.
MV HV High Voltage Cable Joints | Cable Terminations | Cable Connectors | Distributed from Stock | UK & Export Sales
UL Solutions | Advance Power Grid Safety
UL Solutions, a global leader in applied safety science, announced its Medium Voltage Cable Field Testing Program today to help wire and cable manufacturers meet global market requirements and advance cable system safety.
The new service from UL Solutions helps empower cable manufacturers and utility providers to avoid costly cable system failures. The Medium Voltage Cable Field Testing Program helps cable manufacturers and owners proactively address potential issues by evaluating the performance of cable systems and identifying installation or service aging defects.
The program includes condition assessments and commissioning tests, such as withstand and monitored withstand tests, partial discharge diagnosis, dielectric loss measurement and neutral corrosion evaluation.
Medium voltage cable system failures can significantly impact utility providers and the businesses they serve, from loss of revenue and production during an unplanned outage to additional damage caused by the failure. A variety of factors — including cables, connectors, joints and terminations — can compromise the quality of the cable system, potentially shortening the anticipated life and degrading reliability.
Nexans JTS | HV Joints | 11kV 33kV | Heat Shrink Cable Joints for High Voltage Power Cables – the single one-piece cable joint features Triple Layer Tube (Stress Control | Insulation | Conductive)
“UL Solutions’ capabilities and expertise in the energy and utilities sector help customers develop cables and cable accessories with a focus on safety, quality and performance,” said Paul Ngai, vice president and general manager of the Engineered Materials group at UL Solutions. “Our new testing program for medium voltage cables empowers customers to develop innovative cable systems and enhance power grids that are essential in our daily lives.”
The program is the latest offering in UL Solutions’ more than 30 years of experience in medium voltage cable systems, including cable and cable accessory design and manufacturing, new material research and development, cable system aging and failure mechanisms, and testing and diagnostic technologies.
UL Solutions energy and utilities experts participate in developing testing standards while serving as leaders on international technical committees dedicated to medium voltage cable systems.
A global leader in applied safety science, UL Solutions transforms safety, security and sustainability challenges into opportunities for customers in more than 100 countries. UL Solutions delivers testing, inspection and certification services, together with software products and advisory offerings, that support our customers’ product innovation and business growth.
The UL Certification Marks serve as a recognized symbol of trust in our customers’ products and reflect an unwavering commitment to advancing our safety mission. We help our customers innovate, launch new products and services, navigate global markets and complex supply chains, and grow sustainably and responsibly into the future. Our science is your advantage.
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