Uploaded By Chris Dodds – Thorne & Derrick Sales & Marketing Manager
Euromold Bushings
What Is The Function Of Bushings?
Bushings are electrical equipment devices designed to distribute electric power and energy through a grounded barrier, such as the wall of a transformer or switchgear. The Euromold epoxy bushings provide an insulated and screened connection between the conductors in the equipment and conductor of the cable.
Nexans Euromold are world leaders in the manufacture of Screened Separable Connectors to enable the safe termination of medium voltage and high voltage power cables onto outer cone bushings of electrical equipment including switchgear, transformers and motors up to 66kV – cable connectors for the termination of MV-HV cables into gas insulated switchgear are also available with inner cone bushings, see inner cone plugs.
Euromold connectors are approved by leading gas insulated switchgear and electrical equipment manufacturers including ABB, Schneider, Brush and Siemens.
All Nexans Euromold connectors are 100% Â AC withstand and partial discharge tested at Nexans factory prior to shipment.
Euromold bushings are deadbreak bushings for de-energised systems – the power has to be switched off before the connector can be disconnected from the bushing.
The following article enables the correct selection and specification of Nexans Euromold connectors depending on a) cable specification and b) electrical equipment bushing type (A, B, C, D, E or F). The diameter over the core insulation of the cable to be terminated is critical to the reliable performance of separable connectors.
T&D provide an informative overview of the 6 Bushing Interfaces common to MV-HV electrical equipment with dimensions according to European CENELEC EN 50180 and 50181 – this should benefit the electrical design engineer, project manager, project engineer and cable jointer.
Some tips and hints are provided by kind courtesy of the Nexans UK Team.
Nexans Euromold Separable Connectors
Features & Benefits
Compact Cable Terminations: Fully screened enabling connectors to be installed in close proximity to surrounding steel work and other connectors. Connectors can be touching if required
Electrical Safety: Safe to touch and weatherproof. Euromold connectors offer excellent mechanical strength
System Flexibility: The connectors can be disconnected and re-used making the movement of equipment possible without having to re-terminate MV-HV cables
Ease Of Installation: Nexans Euromold connectors are suitable for use on all polymeric screened MV cable types up to 42kV/66kV
Nexans Euromold connectors must be fitted onto the correct bushing when installed and can be used to terminate both single and 3 core medium voltage cables.
Multiple medium/high voltage cables can be connected per bushing by double-stacking or “piggy-backing” providing flexible solutions to complex cable termination applications.
Bushing Interfaces
The MV-HV electrical equipment to which Nexans Euromold connectors are fitted to must have the correct bushing Interface and be designed to suit the cable specification.
Euromold connectors are suitable for connecting single and 3 core polymeric insulated cables with copper wire or tape screens up to 33kV – this has recently been increased to 66kV/72kV to cater for offshore wind farm cable terminations onto 66kV equipment in wind turbines.
Euromold Overview
180AR-1 – Interface A1 equipment bushing
180AR-2 – Interface A1 equipment bushing
180AR-3 – Interface A1 equipment bushing
180A-24P-O – Interface A1 in-air bushing
400T1 – Interface B2 equipment bushing
400AR-1 – Interface B2 equipment bushing
400AR-2 – Interface B2 equipment bushing
400AR-8 – Interface B1 equipment bushing
400SFR-P – Interface B2 equipment bushing
400AR-3 – Interface C1 equipment bushing
400AR-4 – Interface C2 equipment bushing
400AR-5 – Interface C2 equipment bushing
400AR-6 – Interface C1 equipment bushing
400SFR-B – Interface C2 equipment bushing
400A-24B – Interface C1 in-air bushing
670AR-2 – Interface D2 equipment bushing
900AR-1 – Interface F3 equipment bushing
900AR-2 – Interface F2 equipment bushing
900AR-3 – Interface F1 equipment bushing
900AR-4 – Interface F1 equipment bushing
Short circuit ratings for Interface Bushings
Interface type
Contact typeÂ
Current rating (A)Â
RMS symm. (kA)Â Â
Peak asymm. (kA)
Voltage Um (kV)
 1 sec.
 2 sec.
3 sec.Â
A1
Pin and socket
250
12.5
9.0
7.5
31
24
B1
Pin and socket
250
12.5
9.0
7.5
31
36
B2
Pin and socket
400
16.0
11.3
9.2
40
36
C1
Bolted
630
28.0
19.7
16.1
70
36
C2
Bolted
1250
75.0
53.0
43.3
>150
36
D1
Bolted
800
50.0
35.3
28.8
125
24
D2
Bolted
1250
75.0
53.0
43.3
>150
24
E1
Bolted
800
50.0
35.3
28.8
125
36
E2
Bolted
1250
75.0
53.0
43.3
>150
36
F1
Bolted
2500
–
–
–
–
36
F2
Bolted
630
28.0
19.7
19.1
70
52
F3
Bolted
1250
75.0
53.0
43.3
>150
52
Euromold Connectors 200 Series
Interface Type A Bushing
Connector Type : Â 7.9mm Plug-In Pin Contact
Voltage Range : 11/12kV-24kV
Current Rating : 250amps
Specification : CENELEC EN50180 & EN50181
Euromold 158LR Elbow Connectors are used with 200 Series Interface A Bushing – a Euromold 152SR straight connector option is also available.
Interface A can be identified by the 6 tabs common to 200amp load break systems typical to padmounted transformer applications.
Includes a push-on pin contact bail rather than bolt for connecting to unthreaded medium voltage bushings. The 200 series range of connectors for use with Interface A bushings are common to low powered 11kV transformers typically providing tap-off or direct feed of medium voltage power to remote locations.
Euromold 400LR Elbow Connectors are used with 400 Series Interface B Bushing.
Interface B is common to France and French manufactured medium voltage electrical equipment and Alston Grid Turkey oil type transformers up to 33kV. Interface B bushings are pin-type connectors, not bolted, to the bushings..
Euromold 430TB Elbow Connectors are used with 400 Series Interface C Bushing.
Bolted M16 Nexans Euromold connectors suit 630amp switchgear systems and can be “piggy-backed” using couplers to terminate multiple cables per phase in compact switchgear – common to the UK switchgear market including both air and gas insulated type equipment.
The physical dimensions of the Interface C connectors are identical to the specification of Interface B design but with bolted contacts.
Interface C1 is 630Amp whereas Interface C2 is 1250Amp.
Interface F bushing connectors are available in 630A (Interface F1), 1250A (Interface F2) and 2500A (Interface F3) with tee connector design and supporting range of coupling connectors up to 66kV.
As a rule, ANSI specification type Interface D and Interface E connectors are usually black coloured whereas types A, B & C are orange-brown in colour.
Nexans Euromold surge arresters can be provided depending on the medium voltage earthing system design.
 ♦ Further Reading About Bushings & Connectors Applications
Contact us for Competitive Prices & Fast Delivery from Stocks for Heat Shrink, Cold Shrink & EPDM Rubber Connectors, Joints & Terminations up to 66kV.
Go to our Price List and contact us with your enquiries.
Heat Shrink Cable Accessories for 11kV Triplex Cables
Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Accessories, Jointing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV.
➡ To view the complete range of Euromold 400 Series Connectors and medium/high voltage cable accessories for use with Interface B Bushings please see below.
T&D stock and supply cable accessories to Cable Cleat, Gland, Joint & Terminate armoured/unarmoured multicore (SWA) or single core (AWA) power cables into low and high voltage substations – the LV cable installation accessories support electricity distribution to main distribution switchgear, sub-distribution boards and transformers.
➡ To view the complete range of Euromold 600 Series Connectors and medium/high voltage cable accessories for use with Interface C Bushings please see below.
T&D stock and supply cable accessories to Cable Cleat, Gland, Joint & Terminate armoured/unarmoured multicore (SWA) or single core (AWA) power cables into low and high voltage substations – the LV cable installation accessories support electricity distribution to main distribution switchgear, sub-distribution boards and transformers.
➡ To view the complete range of Euromold 600 Series Connectors and medium/high voltage cable accessories for use with Interface C Bushings please see below.
➡ To view the complete range of Euromold 600 Series Connectors and medium/high voltage cable accessories for use with Interface D Bushings please see below.
T&D stock and supply cable accessories to Cable Cleat, Gland, Joint & Terminate armoured/unarmoured multicore (SWA) or single core (AWA) power cables into low and high voltage substations – the LV cable installation accessories support electricity distribution to main distribution switchgear, sub-distribution boards and transformers.
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