Ripley US02 MAX Bonded Semicon Shaving Tool for MV HV Cables
RIPLEY US02 MAX | BONDED SEMICON SHAVING TOOL
Product Code: US02-7100
Tool Type: Semicon Shaver & Stripping Tool
The Ripley US02 MAX is a specialist cable preparation tool designed for the accurate removal of bonded semi-conductive layers from MV & HV power cables without the need for grease or clamps. Manufactured by Ripley Tools, the US02 MAX uses a unique blade design to leave a smooth insulation surface while creating a clean bevel at the semi-con edge, reducing the need for additional finishing during cable preparation.
Suitable for cable diameters from 55mm to 80mm, the US02-7100 is designed for mid-span and end stripping applications and supports stable, controlled shaving performance prior to jointing and termination. Its revolving ergonomic handle and accessible adjustment knobs help reduce effort for cable jointers carrying out repetitive field operations.
GO TO DOWNLOADSBONDED SEMICON SHAVING TOOL Overview
The US02 Max Semicon Shaver & Stripping Tool manufactured by Ripley Tools quickly and easily removes bonded semi-con from MV & HV Power Cables without the requirement for lubrication.
The semicon tool with a unique blade shape and stop position, this precision tool preserves the smooth surface on insulation and bevels off the edge, eliminating the need for additional surface finishing. The compact design accurately removes semi-con within 1.96′′ (50 mm) of the jacket on mid-span and end stripping applications.
US02 7100 tool is engineered with multiple stainless steel contact bearings, its optimal stability design securely supports cables with diameters from 2.17 to 3.15″ (55mm to 80mm) throughout the shaving operation of the cable preparation process, prior to jointing or terminating medium voltage cables.
The US02 MAX features a revolving ergonomic handle and accessible adjustment knobs for comfort and ease-of-use, reducing effort and potential strain for cable technicians performing repetitive shaving functions in the field.
Contact our trusted experts to place an order or find out more about the Ripley US02 MAX for bonded semicon shaving on MV & HV power cables. Thorne & Derrick are specialist distributors of Cable Jointing Tools, Cable Preparation Tools and Power Cable Accessories, providing technical support, quotations and fast delivery for UK and international projects.
RIPLEY US02-7100 – Specification
Key TOOL Benefits
✔ Removes bonded semi-con quickly and accurately without grease or clamps
✔ Precision blade depth adjusts in increments of 0.004″ (0.1 mm)
✔ Suitable for semi-con thicknesses up to 2.4mm (0.095″)
✔ Two feed positions help optimise stripping performance
✔ Stop position completes the shaving operation cleanly without an additional clamp
✔ Unique blade shape leaves a smooth insulation surface and bevels the semi-con edge
✔ Supplied in a protective moulded carrying case
✔ Precision ground tool steel blade is easily replaced
US02 MAX Applications
The Ripley US02 MAX is designed for professional cable jointers carrying out bonded semicon removal on medium and high-voltage power cables. It is specifically suited to applications where a clean insulation surface, controlled bevel and repeatable preparation are critical prior to installing cable joints and terminations.
✔ Bonded semicon shaving on MV & HV cables up to 80mm diameter
✔ Mid-span and end stripping applications during cable preparation
✔ Preparation of XLPE insulated cables prior to jointing and termination
✔ Cable installation work across substations, utilities and industrial environments
✔ Suitable for 66kV / 72kV cable systems and large conductor sizes
✔ Clean semicon removal with minimal polishing and chamfering required after preparation
✔ Used by professional cable jointers and contractors requiring consistent, repeatable results
US02 MAX is shown here in use on the preparation of a 66kV/72kV 1200sqmm single core cable with XLPE insulation and bonded semicon screen, producing a clean and precise transition with minimal polishing and chamfering required.
Images Courtesy: Jon Rhodes (Technical Customer Manager – PCABU – UK & Ireland at Nexans).
US02 MAX Applications
The Ripley US02 MAX is designed for professional cable jointers carrying out bonded semicon removal on MV and HV power cables. It is suitable for both mid-span and end stripping applications where smooth insulation finish, controlled beveling and repeatable preparation are required before installing cable joints and terminations.
✔ Bonded semicon shaving on MV and HV cables up to 80mm diameter
✔ Mid-span and end stripping cable preparation applications
✔ Preparation of XLPE insulated cables before jointing and termination
✔ Utility, contractor and industrial cable installation projects
✔ Clean semicon removal with minimal polishing and chamfering required afterwards
Installation Guide
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| Two feed positions to optimise tool performance | Unique blade shape leaves the insulation surface smooth | Winding loop keeps the semi-con strip from getting in the way | Stop position ends the shaving operation squarely and cleanly |
Operating Instructions
- Retract the blade to its highest position by turning the gold blade adjusting knob counter clockwise.
- Open the tool and locate the cable end approximately 2-3mm left of the taper transition on the blade, as shown in Figure 1a and 1b. Secure the cable in the tool.
- Turn the blade adjusting knob clockwise until the blade touches the semi-con screen.
- Set the feed lever at the #1 stripping position (Fig. 2). Position #1 is a conservative feed.
- Rotate the tool on the cable. As the tool advances, observe the semi-con chip and re-adjust the blade depth for minimal insulation removal and optimum shaving results.
- The feed lever has four indexed feed positions. It can be indexed diagonally toward #2 for a more aggressive feed or fully at #2 for the fastest feed. The feed can be slowed by indexing the lever diagonally toward the Stop position.
- Observe the shaved semi-con strip during operation. Do not allow the strip to become caught under the cable rollers. A convenient method is to loop the shaved semi-con strip through the winding loop on the tool and tie it off at the cable end, as shown in Fig. 3.
- After shaving to the required length, move the feed lever to the Stop position (Fig. 4). Make one full turn to finish the shaving operation and carefully remove the tool from the cable.
Bonded Semicon US02-7000 | Sheath Jacket Removal US15 | Peelable Semicon SCS | Cable Stripper US01-7000 | Preparation & Jointing Tools for LV MV HV Power Cables & Fibre Optic
RIPLEY TOOLS
Thorne & Derrick supply a specialist range of Ripley cable preparation and jointing tools for use across LV, MV and HV cable systems. Designed for safe, accurate and repeatable field use, Ripley tools support cable jointers carrying out insulation removal, semicon shaving, sheath stripping and other preparation operations before jointing and termination.
Alongside the US02 MAX, Thorne & Derrick also stock a wide range of Cable Jointing Tools, Cutting & Crimping Tools and specialist Cable Preparation Tools for professional utility and contractor applications.
Related Tools: Bonded Semicon US02-7000 | Sheath Jacket Removal US15 | Peelable Semicon SCS | Cable Stripper US01-7000
Ripley US02 Max Semicon Shaver & Stripping Tools – Data SheetDownload
