Nexans JTS Multi Joint Systems


Nexans 240–300mm² Multi-Joint – Medium Voltage Cable Joint Installation

Medium voltage cable jointing requires reliability, consistency and safe installation practices. The Nexans 240–300mm² Multi-Joint is designed to simplify medium voltage jointing while maintaining high electrical performance for demanding power distribution networks.

The Nexans video below explains the purpose of the Multi-Joint system, its key design features and an overview of the installation process used when jointing medium voltage power cables.

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What Is The Nexans Multi-Joint System?

Nexans JTS Heat Shrink Joints

The Nexans Multi-Joint is part of the JTS heat-shrink cable joint range, designed for medium voltage cable connections where dependable electrical insulation and environmental protection are required.

The joint uses an integrated triple-layer heat-shrink tube combining stress control, insulation and conductive functions into a single component. This design helps simplify the installation process and reduces the number of components required during jointing.

  • Compact medium voltage cable joint design
  • Integrated triple-layer tube technology
  • Simplified installation process
  • High electrical insulation performance
  • Suitable for demanding power distribution networks

Key Advantages Of The Nexans JTS Joint Design

The JTS technology used in Nexans Multi-Joints introduces several improvements compared with traditional heat-shrink cable joints.

  • Reduced installation steps
  • Integrated stress control and insulation
  • Improved installation consistency
  • Compact joint dimensions
  • Enhanced electrical reliability

The triple-layer tube allows installers to heat fewer components during installation, helping shorten the jointing process and reduce the risk of installation errors.


Typical Applications For Nexans MV Multi-Joints

The Nexans Multi-Joint system is designed for use across a wide range of medium voltage cable installations including:

  • Utility power distribution networks
  • Industrial electrical infrastructure
  • Substation cable connections
  • Energy and infrastructure projects
  • Medium voltage cable repairs and extensions

Overview Of The Installation Process

The Nexans video demonstrates the general workflow for installing a 240–300mm² Multi-Joint. While specific installation procedures must follow the manufacturer’s instructions, the process typically involves the following stages.

1. Cable Preparation

  • Position and align the cables
  • Measure and mark the joint centre
  • Remove outer sheath and prepare cable layers
  • Clean the cable surface prior to installation

2. Conductor Preparation

  • Strip conductor insulation to the required depth
  • Install the mechanical or crimp connector
  • Ensure proper conductor alignment
  • Remove sharp edges or burrs before recovery

3. Electrical Stress Control

  • Apply stress control materials around the connector area
  • Install conductive pads or mastic where required
  • Prepare the joint area for heat-shrink recovery

4. Heat-Shrink Joint Recovery

  • Position the triple-layer tube over the joint
  • Apply heat evenly from the centre outward
  • Allow the tubing to fully recover around the cable
  • Ensure a smooth and sealed joint surface

Environmental & Mechanical Protection

Once installed, the Nexans joint provides mechanical protection and environmental sealing. The system includes components designed to restore cable screening continuity and protect against external conditions.

  • Heavy-wall outer protection tubing
  • Screen continuity components
  • Moisture and water ingress protection
  • Resistance to chemicals and environmental exposure
  • High mechanical strength and impact resistance

These design features help ensure long-term reliability in both underground and industrial cable installations.


Compatible Cable Types

The Nexans JTS joint range is compatible with a variety of medium voltage cable constructions including:

  • Single-core polymeric cables
  • Three-core medium voltage cables
  • Cables with copper wire screens
  • Cables with copper tape screens
  • Cables with aluminium tape screens

This flexibility allows the same jointing technology to be used across multiple network configurations.


Choosing The Correct MV Cable Joint

Before selecting a medium voltage joint kit, several key factors should be considered:

  • Cable voltage rating
  • Conductor size
  • Cable insulation type
  • Screen configuration
  • Environmental installation conditions

Correct product selection helps ensure safe installation and long-term electrical performance.


Nexans

Nexans

Nexans designs and manufactures advanced cable systems and terminations for electrical power transmission and distribution networks. Their range includes medium voltage cable joints, cable terminations and connectors used to connect, repair and extend power cables across industrial, infrastructure and utility applications.

Nexans cable accessories are engineered for dependable electrical performance across low voltage and medium voltage networks, supporting installations such as substations, renewable energy systems, industrial plants, utilities and electrical infrastructure projects.

Thorne & Derrick, Experts in Equipment for Explosive Atmospheres, are specialist suppliers of Nexans cable accessories in the UK including solutions for connecting and protecting 11kV, 24kV and 33kV power cables used in energy, industrial and infrastructure installations.

The Faraday Group Event


On Friday 27th March, Thorne & Derrick will be taking over the bench at the Faraday Centre Ltd Power Group Event #2. 

We look forward to welcoming clients, suppliers and service providers to the High Voltage Power Industry.

Event registration: https://lnkd.in/ekYZEDSf


Event Details

  • Location: The Faraday Centre, Wilton Centre, Redcar
  • Date: Friday 27th March
  • Time: 10:00 – 15:00
  • Cost: FREE for all visitors

click here to register

Free to Register for the Faraday Group Event


We’re gearing up for the Faraday Power Group Event #2, bringing together organisations from across the UK and beyond to collaborate, innovate, and strengthen safety standards across the electrical power landscape.

Join the likes of Alroc, Ripley, 3M, Penta and the Thorne & Derrick team for Live Demonstrations of the latest HV Cable Preparation Tools for Jointers alongside our manufacturers

We are committed to building cross-sector engagement across the Electrical Power Industry.


3M Train The Trainer


Faraday Power Group Founding MemberThe Faraday Power Group

The Faraday Power Group is a collective of companies based in the North of England, working together to promote innovation, improve safety standards and support the evolving needs of the electrical power industry.

The upcoming event hosted at The Faraday Centre will bring together industry professionals, manufacturers and technical specialists for networking, knowledge sharing and live demonstrations.


Location

The Faraday Centre Ltd
The Wilton Centre Annexe
South Building
Wilton Centre
Redcar
TS10 4RF


Thorne & Derrick

Thorne & Derrick

Thorne & Derrick are Specialist Electrical Distributors of products to provide safe and reliable LV HV Cable Termination, Jointing, Installation & Power Systems from 600V to 66kV.

Key Product Categories: Connectors, Joints & Terminations MV HV | Cable Preparation & Jointing Tools | Duct Seals | Cable Transits | Cable Clamps & Cleats | Electrical Safety Eqpt | Arc Flash Clothing & Protection | Cable Pulling & Laying | Earthing | Feeder Pillars

Manufacturers : 3M , Nexans, Pfisterer, Ripley, Sudkabel, Lovink & Alroc

Marechal Lock out Tag Out
How to Lock Out and Tag Out a Marechal Socket Outlet

Electrical safety is a critical priority in industrial environments. When servicing or maintaining equipment connected to a power source, proper Lock Out Tag Out (LOTO) procedures are essential to prevent accidental energisation.

This guide explains how to safely lock out and tag out a Marechal socket outlet, ensuring compliance with site safety requirements while protecting personnel from electrical hazards.



Why Lock Out and Tag Out a Marechal Socket Outlet?

Marechal socket outlets are engineered for safety and reliability, however all electrical systems must be correctly isolated before maintenance or servicing begins.

Lock Out Tag Out helps to:

  • Prevent unintended reconnection of power
  • Protect personnel from electric shock or arc flash
  • Clearly communicate isolation status
  • Support workplace safety compliance
  • Maintain safe control of electrical energy

When Is Lock Out Tag Out Required?

A Marechal plug socket outlet should be locked out whenever:

  • Maintenance, inspection or repair work is taking place
  • Connected equipment is being serviced or modified
  • There is risk of unexpected energisation
  • The outlet or plug is damaged
  • Temporary electrical isolation is required

Equipment Required

Required Safety Equipment

  • Marechal-compatible socket outlet lockout device
  • Personal safety padlock
  • Lock out warning tag
  • Appropriate PPE

Step-by-Step: Locking Out a Marechal Socket Outlet

1. Identify the Correct Socket Outlet

Confirm the socket outlet supplying power to the equipment and verify the correct isolation point before proceeding.


2. Notify Affected Personnel

Inform nearby workers and responsible personnel that isolation will take place to prevent accidental reconnection.


3. Disconnect the Plug

Safely unplug the Marechal connector and ensure all connected equipment has stopped operating.


4. Apply the Lockout Device

Install the lockout device over the socket outlet to physically prevent reinsertion of a plug.


5. Secure with a Safety Padlock

Attach your personal safety padlock. Only the person carrying out the work should retain the key.


6. Attach the Lock Out Tag

The lock out tag should clearly display:

  • Warning message such as “Do Not Operate”
  • Name of responsible person
  • Date of isolation
  • Reason for lockout

This provides clear visual communication across the worksite.


7. Verify Isolation

Confirm the outlet cannot be energised by testing that a plug cannot be inserted or power restored.


8. Carry Out Maintenance Work

Once isolation is verified, maintenance or servicing can safely proceed.


9. Removal of Lock Out and Tag

  • Ensure tools and personnel are clear
  • Confirm the area is safe
  • Remove lock and tag personally
  • Notify personnel before re-energising

Marechal Logo

Marechal Electric Safety Solutions

Marechal socket outlets and decontactors provide safe electrical isolation for industrial power applications including generators, motors, distribution systems and hazardous area installations.

Correct Lock Out Tag Out procedures ensure safe maintenance practices while maintaining compliance with industrial electrical safety standards.

Stokbord Tapetile


The Complete Guide to Stokbord Sheets & Cable Covers

For utility contractors and civil engineers, the risk of “striking” buried infrastructure is a daily operational hazard. Whether it’s an 11kV distribution line or a 132kV transmission cable, the consequences of accidental damage are severe, ranging from costly power outages to life-threatening injuries.

Enter Stokbord, the industry-standard solution for heavy-duty underground cable protection.

While Stokbord is widely known as a versatile recycled plastic sheet, in the utilities sector, it serves a specific, critical purpose: providing a high-impact, shatter-proof barrier over MV (Medium Voltage) and HV (High Voltage) cables.

In this guide, we explore why Stokbord has largely replaced concrete and tile tapes, the specifications you need to know (including ENA TS 12-23) and how to choose the right protection for your project available here at Thorne & Derrick.

Stokbord Drum MV HV Cable Protection for Underground Utility Cables


What is Stokbord?

Stokbord is a heavy-duty protection board manufactured from 100% recycled polyethylene. It is chemically inert, rot-proof, and exceptionally tough.

In the context of power distribution, Stokbord is used as a mechanical barrier installed in the trench directly above underground cables. Its primary job is to withstand the impact of hand tools (like spades) and offer significant resistance to mechanical excavators, alerting the operator to the presence of a cable before damage occurs.

Key Characteristics:

  • High Impact Resistance: Unlike concrete, which can crack or shatter, Stokbord absorbs energy and does not splinter.

  • High Visibility: Typically supplied with a red background and a yellow “Caution Electric Cable Below” strip, offering an unmistakable visual warning.

  • Lightweight: A single person can easily handle Stokbord sheets, significantly reducing manual handling risks compared to heavy concrete tiles.

  • DNO Approved: It is the preferred protection material for most UK Distribution Network Operators (DNOs), including UKPN, ENW, and SSE.


Which Stokbord Product Do You Need?

At Thorne & Derrick, we stock the full range of Centriforce Stokbord solutions, catering to voltages from 11kV up to 400kV.

1. Stokbord Cable Covers (The Standard Tile)

This is the traditional format rigid sheets (typically 1 metre in length) that are laid over the cable and interlinked. They are ideal for protecting high-voltage connections where a robust physical barrier is required.

  • Best for: 33kV, 66kV, and 132kV installations.

  • Common Sizes:

  • Specifications: Our stock meets ENA TS 12-23 (Class 1 & 2) and National Grid TS 3.05.07 requirements.


2. Stokbord Drum (The Safety Revolution)

The Stokbord Drum is a game-changer for site safety. Instead of individual tiles, the protection is supplied as a continuous strip on a reel.

  • Safety Benefit: It can be unrolled directly into the trench from the surface. This removes the need for operatives to enter the trench, eliminating confined space risks.

  • Speed: Installation is up to 30x faster than laying individual concrete or plastic tiles.


Tapetile

Alternative: Tapetile

For lower voltage applications (typically 11kV or street lighting) where a heavy rigid board isn’t specified, Tapetile is the standard alternative. It is a flexible, recycled plastic roll that offers visual warning and moderate protection, bridging the gap between simple warning tape and heavy-duty Stokbord.


Technical Specifications & Approvals

When procuring cable protection, “compliance” is the keyword. Using non-compliant materials can lead to project rejection by the DNO.


ENA TS 12-23 Compliance

Most UK utilities require protection that adheres to Energy Network Association Technical Specification 12-23. Stokbord sheets undergo rigorous impact testing to ensure they can withstand strikes without penetrating the cable below.

  • Class 1: Heavy-duty impact resistance (often required for 132kV+)

  • Class 2: Standard impact resistance (common for 33kV)


Dimensions & Thickness

While dimensions vary by DNO specification, standard thickness usually ranges from 6mm to 12mm

  • Length: 1000mm (standard tile)

  • Connection: Tiles feature pre-drilled holes and are supplied with plastic jointing pegs to lock them together, preventing gaps from forming during backfilling


Installation Guide: Best Practices

Correct installation is just as important as the material itself. Always refer to your specific DNO’s engineering standards (e.g., UKPN ECS 02-0019), but the general procedure is as follows:

  1. Bedding: The cable should be bedded in fine fill (sand) to prevent damage from stones.

  2. Placement: Place the Stokbord cover centrally over the cable.

    • Standard Depth: Typically, the cover is placed 75mm to 150mm above the cable crown. This gap is crucial it ensures that if an excavator bucket hits the board, the force isn’t immediately transferred to the cable.

  3. Jointing: Butt the 1-metre tiles together and insert the plastic peg through the pre-drilled holes to secure the joint.

  4. Backfill: Carefully backfill over the covers.

  5. Warning Tape: For High Voltage installations, an additional Underground Warning Tape is often placed 200-300mm above the Stokbord for an early visual warning.


Why Choose Stokbord Over Concrete?

We frequently get asked if concrete tiles are “better” because they feel heavier. In modern utility construction, the answer is almost always no.

Feature Stokbord® (Recycled Plastic) Concrete Tiles
Impact Behavior Deforms and absorbs shock; shatter-proof. Brittle; shatters on impact, creating sharp debris.
Weight Lightweight; prevents repetitive strain injury. Heavy; high risk of manual handling injury.
Installation Speed Fast (especially with Stokbord Drum). Slow; requires heavy lifting and careful placement.
Rot/Chemicals Inert; 100% rot-proof. Can degrade over decades in acidic soils.

CentriforceProtect Your Infrastructures

At Thorne & Derrick, we are leading distributors of Centriforce products, supplying projects across the UK and internationally. Whether you are working on a wind farm connection requiring 132kV Type A covers or a local 11kV diversion using Tapetile, we have the stock and technical expertise to support you.

Klauke EK30IDML Cable Crimping Tool


The Klauke EK30IDML and EKM60ID Revolution

In the demanding world of industrial electrical installation, the goal is always a perfect balance between speed and precision. Traditional crimping methods, while reliable, often introduce an issue: the management of crimping dies. For every cross-section change or conductor class adjustment, an engineer must pause, locate the correct die and perform a physical swap.

Innovative dieless technology, embodied in tools like the Klauke EK30IDML and EKM60ID, is fundamentally changing this workflow. By moving away from fixed-die systems, professionals are now achieving a “gas-tight” connection with more versatility and significantly less downtime.

Whether you are working in a cramped control panel or on a major industrial installation, these tools are designed to think with you.

For more information on the full range see the Klauke Battery Operated Crimping Tools, or browse our range of compatible cable lugs and connectors. 


The Game Changer: Dieless Indent Crimping

The standout feature of both the Klauke EK30IDML and its larger sibling, the Klauke EKM60ID, is the dieless indent system.

How it works: Instead of selecting a specific hexagonal die for a specific lug, the tool uses a patented indent profile that automatically adjusts its depth and force based on the resistance of the connector.

  • No more lost dies: No more searching through a heavy kit bag for the right size.

  • Reduced Error: Eliminates the risk of using the wrong die for a specific lug size, a common cause of joint failure.

  • Versatility: Perfectly suited for compacted conductors and fine-stranded conductors (Classes 2, 5, and 6) according to DIN VDE 60228.


EK30IDML: The Panel Builder’s Best Friend

Klauke EK30IDML battery powered hydraulic crimping tool

The Klauke EK30IDML is the lightweight champion of the range. Weighing in at just 1.95kg (including battery), it is designed for ergonomic, one-handed operation in tight spaces.

  • Crimping Range: 6mm² to 120mm² (Cu).

  • Crimping Force: 30kN.

  • Battery: 10.8V Li-Ion with a 40-minute charge time.

  • Head Design: Closed, flip-top style and rotatable 350° for maximum accessibility.


Klauke EKM60ID Battery-Powered Crimping ToolEKM60ID: Power & Intelligence for Industrial Scaling

When the job requires larger cross-sections, the Klauke EKM60ID steps up. It features a unique two-stage telescopic cylinder that ensures optimal force is applied regardless of the cable size.

  • Crimping Range: Up to 240mm² (Cu) and 240mm² (Al).

  • Crimping Force: Variable 30kN – 60kN.

  • Smart Technology: Includes Bluetooth connectivity for the Klauke i-press app, allowing you to export crimping reports and verify the quality of every single joint.

  • Safety First: Available in the VDE Orange range, providing 1000V insulation for working in the vicinity of live parts.


Klauke EK30IDML / EK60IDML Cable Crimping Tool


Why Professionals use Klauke tools

Working with high-voltage and high-current systems requires trust in your equipment. As a specialist distributor Thorne & Derrick provide not just the tools but the technical expertise to ensure your team is equipped correctly.

Key Benefits of the ML Series:

  1. Automatic Retraction: The tool automatically retracts once the correct pressure is reached, ensuring a perfect crimp every time.

  2. LED Lighting: Integrated work lights for dark switchgear cabinets.

  3. Battery Compatibility: Choose between Bosch or Makita battery platforms to match your existing tool fleet.


Klauke

Cable cutting and crimping tools manufactured by Klauke are renowned for high-quality, electrical connection tools for cable crimping, cutting and punching – special cable tooling solutions for applications in a range of different sectors.

Klauke tools are used by electrical contractors, cable jointers and linemen for underground cable and overhead conductor crimping and cutting on power, transmission and distribution networks including LV MV & HV systems, 11kV-33kV up to 132kV – this includes battery, hydraulic and ratchet type cable cutters.

Battery operated cable crimping tools are made from the highest quality materials, rust proof and surface finished with a reputation for providing a long service live, consistently delivering safe electrical cable crimping connections for low and high voltage applications, 6-400sqmm. See also: Cable Cutters – Battery Type.

Blog

How can you install a Nexans Multi Joint System? Cable Jointing Guide

Published 06 Mar 2026

How can you install a Nexans Multi Joint System? Cable Jointing Guide

Nexans 240–300mm² Multi-Joint – Medium Voltage Cable Joint Installation Medium voltage cable jointing requires reliability, consistency and safe installation practices. The Nexans 240–300mm² Multi-Joint is designed to simplify medium voltage jointing while maintaining high electrical performance for demanding power...

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