Cable Jointing Tools

ALROC BSC-25-40 Bonded Semicon Removal & Stripping Tool | Video

INSULATION REMOVAL & STRIPPING TOOL

BY ALROC

MV HV Medium & High Voltage Cables

The below video shows the Alroc BSC-25-40 cable tools used by MV-HV jointers to remove the semi-con screen to prepare the cable ready for the installation of joints, terminations or connectors.

Cable preparation is essential to the performance and stability of MV-HV cable joints and terminations – if cables are prepared incorrectly using sub-standard tools or basic hand tools then the risk incidence of cable failure is increased.

The BSC-25-40 cable tools manufactured by Alroc enable the cable jointer to remove bonded semicon from MV cables and are predominantly used by MV-HV cable jointers.

The following instructions detail how to use the BSC-25-40 insulation removal and stripping tool safely and effectively.

1. Set up the handle of the Alroc BSC-25-40
2. Grease the cable by the cable jointer
3. Set up and tightening of the cable jointing tool on the MV cable
4. Loosen the blade, adjust it and then lock it
5. Start the bonded semicon removal 1/3 white (insulation) and 2/3 black (bonded semicon)
6. Wind the chip around the MV HV cable
7. Loosen the jointing tool to 25mm and 40mm

Alroc Cable Tools 11kV 33kV MV HV

ALROC

For more than 30 years, ALROC has been engineering, designing and manufacturing cable jointing tools, cable preparation tools and cable fixing solutions to establish the most complete product range in the following areas:

• LV cable
• MV cable
• HV cable
• Optical Fibre cable and tube
• Telecomunications cable
• Coaxial cable
• Steel gas pipe
• Cable holding and fixing solutions

Jointing & Preparation Tools For Cable Jointers & Linesmen Working On MV-HV-EHV Cables

THORNE & DERRICK

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:

• Slip-on Cable Terminations
• Cold-shrink Cable Terminations
• Heat-shrink Cable Terminations
• Cable Joints – Heat & Cold-shrink
• Separable Connectors (Euromold)
• Surge Arresters & Switchgear/Transformer Bushings

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV 

Alroc BRMRD1- XLPE Insulation Removal & Stripping Tool | Video

Alroc BRMRD1 MV HV Cable Jointing Tool

Insulation Removal & Stripping Tool

By Alroc

MV HV Medium & High Voltage Cables

The below video shows the Alroc BRMRD1 insulation removal stripping tool in use by cable jointers removing the XLPE insulation to prepare the cable ready for the installation of cable joints, terminations or connectors.

Cable preparation is essential to the performance and stability of MV-HV cable joints and terminations – if cables are prepared incorrectly using sub-standard tools or basic hand tools then the risk incidence of cable failure is increased.

The BRMRD1 cable tools manufactured by Alroc enable the cable jointer to set the length and remove the XLPE insulation with a straight and neat cut on MV cables and are predominantly used by MV-HV cable jointers.

The following instructions detail how to use the BRMRD1 insulation removal and stripping tool safely and effectively.

1. Firstly set up the handle on the cable jointing tool
2. Then set up of the thrust of the BRMRD1 tool
3. Tighten the tool on the MV HV cable
4. Ensure to check the blade setting by making a full turn
5. Then securely lock the blade in position
6. Once locked in position set the length of the insulation to be removed
7. Remove the insulation until the thrust touches the conductor
8. Once complete unlock the blade and screw it back before loosening and withdrawing the insulation removal stripping tool

Alroc BRMRD1E – Technical Specification

Alroc Cable Tools 11kV 33kV MV HV

ALROC

For more than 30 years, ALROC has been engineering, designing and manufacturing cable jointing tools, cable preparation tools and cable fixing solutions to establish the most complete product range in the following areas:

• LV cable
• MV cable
• HV cable
• Optical Fibre cable and tube
• Telecomunications cable
• Coaxial cable
• Steel gas pipe
• Cable holding and fixing solutions

Jointing & Preparation Tools For Cable Jointers & Linesmen Working On MV-HV-EHV Cables

THORNE & DERRICK

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:

• Slip-on Cable Terminations
• Cold-shrink Cable Terminations
• Heat-shrink Cable Terminations
• Cable Joints – Heat & Cold-shrink
• Separable Connectors (Euromold)
• Surge Arresters & Switchgear/Transformer Bushings

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV 

Thorne & Derrick Working With JDR Cables | MV Jointers Tool Sets

• uploaded by Chris Dodds - Thorne & Derrick Sales | Marketing Manager

Thorne and Derrick, the UK’s Specialist Distributor of LV HV Jointing, Earthing, Substation & Electrical Eqpt have provided customised MV Jointers Tool Kits to JDR Cable Systems – JDR based in the UK are world leading cable manufacturers for high performance subsea and power cables for the renewable energy sector. 

The Jointers Tool Kits are designed to provide their jointers with the specialist tools needed to prepare inter array cables prior to the installation of joints, terminations or connectors to the highest standard – included in the customised tool sets are tools to enable the removal of the cable outersheath, insulation (XLPE) and semicon screens.

Housed in Peli Protector Cases – these are rugged crushproof and waterproof cases to provide protection to the tool sets when in transit.

JDR Cables has an impressive portfolio of Inter Array Cable Termination and Test work up to 66kV.

Using their own Approved Tools & Equipment to complete all aspects of the work scope allows JDR to guarantee the quality and consistency of tooling.

Expertise comes from their in-house MV Jointers and Fibre Optic Technicians.

Field Services, part of JDR’s Renewable Energy Product and Installation Services group, supports the renewables industry; from project installation consultancy, to pre-commissioning, with full product life cycle support including repair and maintenance.

Market Leading Precision Engineered Cable Preparation Tools for Medium & High Voltage Power & IAC Cables

https://www.jdrcables.com/product-and-installation-services-4/

See how T&D support, supply and service the Renewable Energy industry.

LV, MV & HV Jointing, Earthing, Substation & Electrical Eqpt

Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Installation, Jointing, Duct Sealing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.

THORNE & DERRICK Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV 

THORNE & DERRICK | LV HV | Jointing, Earthing, Substation & Electrical Eqpt up to 66kV | Nexans Euromold | 3M Cold Shrink | Pfisterer Connex | Alroc Tools Stockists

US02 Utility Cable Tool for Semi-Con Shaving MV HV Cables by Ripley

US02 Utility Cable Tool for Semi-Con Shaving MV HV Cables by Ripley

US02 UTILITY Cable Tool

The new Ripley US02 adjustable cable semi-con shaving tool quickly and easily removes bonded semi-conductor layers from MV to HV power cables (5kV to 33kV) on end and mid span cable preparations.

The Ripley Tool’s compact and adjustable design accommodates a wide range of cable diameters (18 to 60mm) and semi-conductor thickness of up to 2.4mm.

The unique blade shape preserves the smooth surface on MV-HV cable insulation, eliminating the need for deburring or additional surface finishing – the optimal stability design of the cable jointing tool securely supports cables with diameters from 0.71″ to 2.36″ (18 mm to 60 mm) throughout the shaving operation.

The cable cutting blade depth is easily adjustable in increments of .1″ to achieve the perfect depth.

The US02’s unique blade shape provides a smooth surface finish with a bevelled semi-con edge and eliminates the need for any additional features.

Engineered to improve workplace safety and cable preparation the US02 tool replaces the use of traditional cable jointers knives. The cable tool is ergonomic in design and increases efficiency by providing greater leverage and reducing hand strain.

Multiple contact bearings securely cradle the cable and provide stability throughout the shaving operation to ensure accuracy for preparing cables prior to jointing and termination.

Four speed positions optimise performance and a stop position easily squares of the edge without the need for an additional clamp. If necessary the factory set blade can be quickly and easily replaced.

The Utility Tool US02 is the fastest, safest and most accurate tool for removing bonded semi-con from MV HV power cables.

Ripley US02 Utility Cable Tool

US02 Utlity Cable Tool

Features & Benefits

• Compact design accurately removes semi-con within 1.18″ (30 mm) of the jacket on mid-span and end stripping applications
• Precision blade depth adjusts in increments of 0.004″ (0.1 mm)
• Adjusts for 0.71″ to 2.36″ (18 mm to 60 mm) cable diameters with semi-con thicknesses up to 0.095″ (2.4 mm)
• A revolving ergonomic handle & accessible adjustment knobs reduce effort & potential strain from repetitive shaving functions
• Stop position squares off the edge to complete the shaving operation without the need for an additional clamp
• Factory-set blade is easily replaced

Cable Compatibility	Primary Distribution Underground
Cable Access	Mid-Span, End
Min. Cable Outer Diameter	0.71″ (18 mm)
Max. Cable Outer Diameter	2.36″ (60 mm)
Min. Voltage	5 kV
Max. Voltage	35 kV
Insulation Thickness	Up to 0.095″ (2.4 mm)

 

Material	Aluminum
Length	6″ (152.4 mm)
Weight	1 lb 8.6 oz (698.5 g)
Replacement Blade Part #	US02-7501

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Compatibility

Tool Part Number	Cable Voltage	Cable Size ø	Semi-con Thickness	Chamfer Angle	Replacement Blade Part
US02	5kV to 35kV	0.71″ to 2.4″ (18 to 60 mm)	Up to 0.095″ (2.4mm)	12″	US02-7501

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Unique blade shape leaves surface of insulation extremely smooth	Extra rollers provide tool stability on a range of cable sizes	Winding pin keeps semi-con strip from getting in the way	Equipped with four speed positions to optimise performance

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RIPLEY US02 OPERATING INSTRUCTIONS

1. The cable jointer should retract the cutting blade to its highest position by turning the blade adjusting knob counterclockwise
2. Open the cable tool and locate the cable end at the taper transition on the blade. Secure the cable in the tool (Fig. 2a, 2b)
3. Turn the blade adjusting knob clockwise until the blade touches the semi-con screen of the MV HV cable
4. Set the feed lever into a stripping position. #1 is a conservative feed
5. Rotate the tool on the cable. As the tool advances on the cable, observe the semi-con chip and re-adjust the blade depth for a minimal thickness of insulation removal and an optimal shaving result
6. The feed lever can be re-positioned diagonally toward the #2 for a more aggressive feed or fully at the #2 for the fastest feed. The feed can be backed down by moving the lever diagonally toward the Stop position
7. Observe the shaved semi-con strip during operation. During the shaving process, do not allow the strip to get caught under the cable rollers. This will disturb the shaving result. A convenient technique is to wind the shaved semi-con strip around the tool bar handle while shaving (Fig.3)
8. Another option is to guide the strip around the shaved insulation using the winding pin. (Fig.4)
9. After shaving to the desired length, move the feed lever to the stop position. Make one full turn to finish the shaving. Remove the tool from the cable

Ripley US02-7000 Operating Instructions

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Thorne & Derrick

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage voltage power systems:

• Slip-on Cable Terminations
• Cold-shrink Cable Terminations
• Heat-shrink Cable Terminations
• Cable Joints – Heat & Cold-shrink
• Separable Connectors (Euromold)
• Surge Arresters & Switchgear/Transformer Bushings

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV 

EPR Cable With Bonded Semicon Screen | MV HV Cable Stripping & Jointing Tools | Alroc CAMF4

Alroc Tools – Cable Jointing Tools (MV HV)

Video Demonstration: Stripping Bonded Semicon From EPR Insulated Cables MV HV

In the following demonstration video the Alroc CAMF4 tool is shown with the LFNS blade removing bonded semicon screen from medium voltage power cable with EPR insulation.

Thorne & Derrick International are specialist distributors and stockists of Alroc – high quality cable preparation and jointing tools for use with medium/high voltage power cables.

T&D distribute Cable Jointing Tools from leading manufacturers including Alroc, Ripley, Boddingtons and Hivotec for all types of LV, MV or HV cable stripping, preparation and jointing requirements

THORNE & DERRICK INTERNATIONAL 

LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment Distributors.