Euromold 400TB Tee Connector 11kV 24kV 33kV 42kV

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Euromold 400TB

Dead Break Elbow Connector

Euromold 400TB Plug-In Separable Tee Connector MV HV

Nexans Euromold 400TB bolted tee-connectors are used to terminate MV-HV XLPE/EPR (polymeric) insulated cables up to 42kV into 400 Series Interface C Bushings with M16 bolted connections on the medium/high voltage electrical equipment according to CENELEC EN50180 and EN50181.

Euromold 400TB connectors can be “piggy-backed” and installed in multiple connector configuration to a single MV-HV bushing using the correct mating part.

  • 630A Connector Continuous Current Rating
  • 42kV Connector Maximum Voltage Rating

Euromold 400TB bolted tee connectors are specified to terminate and connect medium/high voltage cables in the following voltage classes:

  • 6/10 (12kV)
  • 6.35/11 (12kV)
  • 8.7/15 (17.5kV)
  • 12/20 (24kV)
  • 12.7/22 (24kV)
  • 18/30 (36) kV
  • 19/33 (36) kV
  • 20.8/36 (42) kV

To select the correct Euromold 400TB connector for termination of MV HV power cables with copper wire screen or tape screen to Interface C bushings (630 Amp) full cable specification with dimensional information is required – see the Euromold 400TB download opposite for complete technical specification of the elbow connector.

See the installation instructions for Euromold 400TB separable elbow connectors Type C Interface – the document covers (K) (M) (P) 400TB/G separable tee connectors for Type C interfaces.

Euromold connectors should be installed only by competent jointers trained in good safety practices involving high voltage electrical equipment.

Euromold 400TB

The Euromold 400TB tee connector with 630A current rating is designed for Interface C and covers voltages from 11kV/12kV to 33kV/42kV with a maximum conductor size of 300sqmm.

Euromold 400TB plug-in tee connectors can be supplied as a elbow connector (400LB) and with surge arrester 400PB  – all suitable for use with Interface C Symmetrical type bushings on SF6 gas-insulated switchgear.

Euromold 400TB separable tee connectors are designed to connect all polymeric screened cables to suit CENELEC Interface Type C (630amp) equipment bushings with M16 bolted connection up to 42kV.

Designed to connect polymeric insulated cables with a copper wire screen but can be used on wire armoured, copper tape screen cables with the use of additional screen earth kits and accessories.

Euromold Kit MT is required for use with copper tape screened cables, typically BS6622 cable – this comprises 3 lengths of tinned copper earth braid and constant force springs, the earth braid includes a soldered end with stud hole for the earthing connection to the HSGK cable gland or grounding point.

400TB bolted tee connectors are suitable for terminating MV-HV cables with either “easy-peel” or bonded semicon screens – the 400 Series tee connectors are specified for indoor cable termination applications, apply suffix (MWS) for outdoor cable connections where additional water-sealing and blocking mastic is required.

Copper Tape Screen Earthing Kits 11kV Cables 24kV Cables 33kV/36kV
Nexans Euromold MT/SE1 16-50sqmm 16-25sqmm
Nexans Euromold MT/SE2 70-95sqmm 35-50sqmm 25-35sqmm
Nexans Euromold MT/SE3 120-150sqmm 95-150sqmm 50-70sqmm
Nexans Euromold MT/SE4 300sqmm 240-300sqmm 95-240sqmm

 

Connector accessories include: dead-end receptacle, dead-end plug, stand-off plug and earthing plug for type C interfaces.

  • Manufacturer – Nexans Euromold
  • MV HV Equipment Bushing Connector – Interface C
  • Maximum Operating Current – 630A (Amps)
  • Voltage Classes – 12kV 24kV 33kV 36kV 42kV Maximum
  • Terminate & Connect Cables – Polymeric XLPE EPR
  • Conductor Cross Section Sizes – 35-300sqmm
  • Core Insulation Diameter Range – 12.0-37.5mm
  • Applications – MV HV Switchgear, Transformers, Motors
  • Dead-Break or Load-Break – Dead Break Connectors

➡ See complete range of Nexans Euromold Connectors 

Euromold 400TB Tee Connector 11kV 24kV

Euromold 400TB Tee Connector 11kV 24kV

EUROMOLD 400TB Specification

Euromold separable
connector
type 400TB
Voltage
Um
(kV)
Current Ir (A) – Interface C Bushings Current Ir (A) When using a copper (-11-2) or a
bolted (-14-5) conductor contact
Conductor sizes (sqmm)
min max
400TB/G 11kV 630 Amps 800 Amps 35 300
K400TB/G 24kV 630 Amps 800 Amps 35 300
M400TB/G 36kV 630 Amps 800 Amps 35 240
P400TB/G 42kV 630 Amps 800 Amps 350 240
Euromold 400TB Tee Connector 11kV 24kV - Design

Euromold 400TB Tee Connector 11kV 24kV – Design

Separable tee connector comprising:

  1. Conductive EPDM insert
  2. Conductive EPDM jacket
  3. Insulating EPDM layer moulded between the insert and the jacket
  4. Type C – 630 A interface as described by CENELEC EN 50180 and 50181
  5. Conductor connector
  6. Basic insulating plug (with VD point)
  7. Cable reducer
  8. Conductive rubber cap
  9. Clamping screw
  10. Earthing lead

The thick conductive EPDM jacket provides a safe to touch screen which ensures safety for personnel, cables and electrical equipment in medium/high voltage installations.

Euromold 400TB Selection Table

For Screened MV HV TEE Connectors

Select the Euromold 400TB ordering part number which positions the cable most central to the minimum and maximum core insulation diameter, then substitute X using the table below, according to the conductor size (sqmm) and type (copper or aluminium). Order Euromold MT connector kit to enable termination of copper tape screened MV-HV cables in voltage range 11kV (12kV) to 42kV  – suitable for copper wire screened cables. Add a ‘K’ for use up to 24 kV, add an ‘M’ for use up to 36 kV, add a ‘P’ for use up to 42 kV.

The complete Euromold 400TB tee connector kit comprises the following components – cable lubricant, wipers, installation instructions and crimp chart.

Kit Contents for Euromold 400TB Connectors

Kit Contents for Euromold 400TB Connectors

 

Euromold 400TB
Part Number
Dia. over core insulation (mm)
min max
400TB/G-11-X 12.0 17.5
400TB/G-15-X 16.0 22.0
400TB/G-19-X 20.0 26.5
400TB/G-22-X 23.5 31.0
400TB/G-25-X 26.5 32.5
400TB/G-27-X 28.5 37.5

 

Conductor
sizes
(sqmm)
Aluminium Conductor Aluminium & Copper Conductor Copper Conductor
DIN Hexagonal Crimp Deep Indent Crimp Bolted DIN Hexagonal Crimp
35sqmm 35(K)M-10-2 35KM-12-1 16.95-14-5 35(K)M-11-2
50sqmm 50(K)M-10-2 50(K)M-12-1 16.95-14-5 50(K)M-11-2
70sqmm 70(K)M-10-2 70(K)M-12-1 16.95-14-5, 50.150-14-5 70(K)M-11-2
95sqmm 95(K)M-10-2 95(K)M-12-1 16.95-14-5, 50.150-14-5, 95.240-1-4-5 95(K)M-11-2
120sqmm 120(K)M-10-2 120(K)M-12-1 50.150-14-5, 95.240-1-4-5. 120.300-1-4-5 120(K)M-11-2
150sqmm 150(K)M-10-2 150(K)M-12-1 50.150-14-5, 95.240-1-4-5, 120.300-1-4-5 150(K)M-11-2
185sqmm 185(K)M-10-2 185(K)M-12-1 95.240-1-4-5, 120.300-1-4-5 185(K)M-11-2
240sqmm 240(K)M-10-2 240(K)M-12-1 95.240-1-4-5, 120.300-1-4-5 240(K)M-11-2
300sqmm 300(K)M-10-2 300(K)M-12-1 120.300-1-4-5 300(K)M-11-2

 

SELECTING EUROMOLD 400tb CONNECTORS

Provide complete manufacturers cable specification and actual bushing interface type to ensure compatibility of the Euromold connector with the medium/high voltage cable, switchgear or electrical equipment. Specification and design of the Euromold 400TB separable connector is available as a download opposite.

Euromold Connector Installation

  • For MV HV cables with aluminium conductors wire brush the conductor before installing the conductor contact
  • Fit the contact on to the conductor
  • Position the crimp contact ensuring that the contact hole aligns with the bushing hole
  • Prior to crimping distance «Z» must be between 150mm and 160mm
  • Crimp the contact. Refer to the crimp chart for crimping sequence
  • After crimping distance «Z» must be between 155mm and 165mm
  • If necessary adjust the position of the cable reducer until distance «Z» is within the tolerance range
  • Remove any burrs left after crimping and wipe-off excess inhibitor using approved cable cleaning wipes

 

Euromold 400TB Connectors

  • Clean and lightly lubricate the inside surface of the 400TB connector housing and outer surface of the cable reducer
  • Check if the angle of the tee connector housing is correct relative to the palm of the crimp contact and, whilst preventing the cable reducer from further movement down the cable, gently slide the housing on the cable until it cannot advance any further
  • Make sure the cable reducer stays in place during installation and remove tape marker from the cable
Euromold 400TB

400TB Connector Installation

Euromold MV HV Cable Terminations, Connectors, Elbows & Joints

Euromold MV HV | Cable Terminations, Connectors, Elbows & Joints

Euromold | Connect | Joint | Terminate MV HV Cables – view our complete range of HV Joints & Terminations in heat shrink, cold shrink, push-on and plug-in versions.