Ripley US02-7000 Bonded Semicon Shaving Tool
RIPLEY US02-7000 | BONDED SEMICON SHAVING TOOL
Product Code: US02-7000
Tool Type: Semicon Shaver & Stripping Tool
The Ripley US02-7000 is a specialist cable preparation tool designed for the controlled removal of bonded semi-conductive layers from MV & HV power cables without the need for grease or clamps. Manufactured by Ripley Tools, the tool uses a unique blade profile to preserve a smooth surface on XLPE insulation while reducing the need for deburring or additional finishing.
Suitable for cable diameters from 18mm to 60mm, the US02-7000 provides stable, repeatable shaving performance across medium voltage cable preparation work, typically for 11kV and 33kV cable systems. With four feed settings, integral wheels and a stop feature for squaring off the cut, the tool helps cable jointers achieve accurate bonded semicon removal prior to jointing and termination.
GO TO DOWNLOADSBONDED SEMICON SHAVING TOOL Overview
Ripley US02-7000 Semicon Shaver & Stripping Tool manufactured by Ripley Tools quickly and easily removes bonded semi-con from MV & HV power cables without the requirement for lubrication.
The semicon tool has a unique blade shape which preserves the smooth surface on the XLPE insulation of medium voltage cables typically distributing electrical power at 11kV and 33kV voltages – the Ripley US02 tool eliminates the need for deburring or additional surface finishing of the cable insulation. Its optimal stability design securely supports cables with diameters from 18 mm to 60 mm throughout the shaving operation of the cable preparation process, prior to jointing or terminating medium voltage cables.
The US02 tool provides an exceptionally smooth finish and does not require lubricating grease as the integral wheels provide a sustained motion during the cable preparation process – the US02 has four settings on it that adjust the pitch as it winds down the cable and a stop that enables the jointer to provide a square cut to finish off. The settings are 0.5mm, 1mm, 1.5mm and 2mm.
Contact our trusted experts to place an order or find out more about the Ripley US02-7000 for bonded semicon shaving on MV & HV power cables. Thorne & Derrick are specialist distributors of Cable Jointing Tools, Cable Preparation Tools and Cable Accessories, providing technical support, quotations and fast delivery for UK and international projects.
RIPLEY US02-7000 – Specification
- Compact design accurately removes semi-con within 1.3″(33mm) of the jacket on mid-span & end stripping applications
- Precision blade depth adjusts in increments of 0.004″(0.1 mm)
- Adjusts for 0.71″to 2.36″(18 mm to 60 mm) cable diameters with semi-con thicknesses up to 0.095″(2.4 mm)
- A revolving ergonomic handle & accessible adjustment knobs reduce effort & potential strain from repetitive shaving functions
- Stop position squares off the edge to complete the shaving operation without the need for an additional clamp
- Factory-set blade is easily replaced
Key TOOL Benefits
✔ Removes bonded semi-con quickly and accurately without grease or clamps
✔ Precision blade depth adjusts in increments of 0.004″ (0.1 mm)
✔ Suitable for semi-con thicknesses up to 2.4mm (0.095″)
✔ Two feed positions help optimise stripping performance
✔ Stop position completes the shaving operation cleanly without an additional clamp
✔ Unique blade shape leaves a smooth insulation surface and bevels the semi-con edge
✔ Supplied in a protective moulded carrying case
✔ Precision ground tool steel blade is easily replaced
US02 MAX Applications
The Ripley US02 MAX is designed for professional cable jointers carrying out bonded semicon removal on medium and high-voltage power cables. It is specifically suited to applications where a clean insulation surface, controlled bevel and repeatable preparation are critical prior to installing cable joints and terminations.
✔ Bonded semicon shaving on MV & HV cables up to 80mm diameter
✔ Mid-span and end stripping applications during cable preparation
✔ Preparation of XLPE insulated cables prior to jointing and termination
✔ Cable installation work across substations, utilities and industrial environments
✔ Suitable for 66kV / 72kV cable systems and large conductor sizes
✔ Clean semicon removal with minimal polishing and chamfering required after preparation
✔ Used by professional cable jointers and contractors requiring consistent, repeatable results
US02 7000 Applications
The Ripley US02 7000 is designed for professional cable jointers carrying out bonded semicon removal on MV and HV power cables. It is suitable for both mid-span and end stripping applications where smooth insulation finish, controlled beveling and repeatable preparation are required before installing cable joints and terminations.
✔ Bonded semicon shaving on MV and HV cables up to 80mm diameter
✔ Mid-span and end stripping cable preparation applications
✔ Preparation of XLPE insulated cables before jointing and termination
✔ Utility, contractor and industrial cable installation projects
✔ Clean semicon removal with minimal polishing and chamfering required afterwards
Installation Guide
- Retract the blade to its highest position by turning the blade adjusting knob counter clockwise
- Open the tool and locate the cable end at the taper transition on the blade. Secure the cable in the tool (Fig. 2a, 2b)
- Turn the blade adjusting knob clockwise until the blade touches the semi-con screen
- Set the feed lever into a stripping position. #1 is a conservative feed
- Rotate the tool on the cable. As the tool advances on the cable, observe the semi-con chip and re-adjust the blade depth for a minimal thickness of insulation removal and an optimal shaving result
- The feed lever can be re-positioned diagonally toward the #2 for a more aggressive feed or fully at the #2 for the fastest feed. The feed can be backed down by moving the lever diagonally toward the Stop position
- Observe the shaved semi-con strip during operation. During the shaving process, do not allow the strip to get caught under the cable rollers. This will disturb the shaving result. A convenient technique is to wind the shaved semi-con strip around the tool bar handle while shaving (Fig.3)
- Another option is to guide the strip around the shaved insulation using the winding pin. (Fig.4)
- After shaving to the desired length, move the feed lever to the stop position. Make one full turn to finish the shaving. Remove the tool from the cable
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| Unique blade shape leaves surface of insulation extremely smooth | Extra rollers provide tool stability on a range of cable sizes | Winding pin keeps semi-con strip from getting in the way | Equipped with four speed positions to optimize performance |
RIPLEY TOOLS
Thorne & Derrick supply a specialist range of Ripley cable preparation and jointing tools for use across LV, MV and HV cable systems. Designed for safe, accurate and repeatable field use, Ripley tools support cable jointers carrying out insulation removal, semicon shaving, sheath stripping and other preparation operations before jointing and termination.
Alongside the US02 MAX, Thorne & Derrick also stock a wide range of Cable Jointing Tools, Cutting & Crimping Tools and specialist Cable Preparation Tools for professional utility and contractor applications.
Related Tools: Bonded Semicon US02-7000 | Sheath Jacket Removal US15 | Peelable Semicon SCS | Cable Stripper US01-7000
Ripley US02-7000 Semicon Shaver & Stripping ToolsDownload
