Subsea Cable Protection Systems

♦ Republished by Chris Dodds 

with Kind Permission of Greg Campbell-Smith ((Director Sales and Business Development at First Subsea)

Subsea Cables

 

 

First Subsea is the world’s leading developer of subsea connection technology, supplying, installing and decommissioning.

Subsea power cables on offshore wind farms are typically protected by means of burial.

This is a well proven means of cable protection used in other offshore industries.

However, at either end of offshore wind array cables they transition from burial, up through the water and into the wind turbine foundation. This free spanning section of cable is susceptible to what can be substantial wave and current loads.

These loads introduce movement and bending into the subsea cable which, without cable protection, can lead to over-bending, over-tensioning, fatigue and abrasion damage.

This exposed subsea cable is traditionally ‘protected’ by means of a relatively expensive and complex proprietary Cable Protection System (CPS).

Our 4th Article on Subsea Cable Protection Systems looks at why we need them for fixed wind turbine generators (WTG).

When First Subsea enteredthe renewable market we wanted to ask the simple question – Do we need subsea cable protection at all?

We had seen that traditional Cable Protection System (CPS) utilised bend restrictors which are designed to prevent overbending of subsea cables and from our studies we identified this would not occur in most projects. Restrictors also introduced additional loading to the subsea power cable due to hydrodynamic drag and increased inertia.

This in fact increased the risk of cable damage and reduced the inherent cable fatigue life.

This led us to reasoning why put a restrictor based CPS on at all if it reduces your cable life?

What Do You Think?

The study did identify that subsea medium/high voltage power cables cannot be left unprotected.

There is still a risk of cable damage due to Fatigue where the cable exits the foundation interface and Abrasion and Foreign body impacts.

These risks should be mitigated with a CPS optimised to protect against these types of damages. An optimised CPS design using stiffening elements like Bend Stiffeners and tubes will reduce the risk of subsea cable damage, including fatigue over the life of the wind farm.

 

âž¡ If you would like a copy of the report, please contact Chris Dodds [email protected] 

Subsea Cable Repair Protection

LV, MV & HV CABLE JOINTING, EARTHING, SUBSTATION & ELECTRICAL EQPT

Thorne & Derrick are Specialist Distributors to the UK and international Offshore Wind & Renewable industry to provide safe and reliable LV HV Electrical Cable & Power Distribution Systems – we are highly customer responsive and absolutely committed to providing a world-class service.

We have an International Distribution Agreement with Nexans Power Accessories UK to supply their Heat Shrink and Cold Applied ranges of 11kV/33kV/66kV joints and terminations and Euromold brand of separable connectors.

Since 1985, we have established an international reputation based on Service, Integrity and Trust – contact us.

t: 0191 410 4292 | e: [email protected] | www.powerandcables.com

We provide expert technical support and supply from a multi-million pound stock holding:

  • Cable Joints, Terminations & Connectors Earthing & Lightning Protection
  • Cable Accessories – Lugs, Glands
  • Circuit Protection & Fuses
  • Cable Cleats & Clamps Electrical Safety Equipment
  • Cable Pulling & Laying Equipment
  • Arc Flash Protection & Clothing
  • Cable Duct Seals & Transit Systems Surge Arresters & Bushings

Further Reading:


Cable Plough

  • uploaded by Chris Dodds - Sales & Marketing Manager (Thorne & Derrick)
    with kind permission of Ben James - Operations Manager ATP Cable Plough
    
    

Cable PloughingCable Ploughing

Electricity, Gas, Water, Telecomms & Railways

ATP are the UK’s leading utility installation contractor to use cable ploughs to install LV MV HV Power & Fibre Cables into underground cable trenches – cable ploughing is a modern trenchless technology delivering fast and efficient laying of cables, pipes and fibre optics with minimal ground damage. The highly skilled and experienced workforce of ATP successfully operate specialist equipment to achieve safe installations of pipes and cables below ground.

This aspect of the Cable Plough’s operation is particularly significant when working in areas of outstanding natural beauty such as National Parks, SSSIs, or areas which are particularly sensitive to ecological and environmental issues. Consequently, it provides designers and specifies an opportunity to soften the impact of schemes when route planning.

Because Cable Plough causes minimal disruption to the ground’s geological structure, it offers a significant reduction in time, money and risk for the client and contractor – cable ploughing also operates very effectively on soft ground and marshland, has the ability to work on almost any terrain and manoeuvre around most obstacles.

Added to this, as it cuts, installs and back-fills the cable trench – all in one operation – the Cable Plough’s method eliminates any risk of trench-collapse and associated health and safety concerns. Ploughing cables provides a huge increase in productivity compared to conventional utility working methods.

National Parks

Environmentally friendly cable ploughing offers a significant reduction in time, money and risk for the client and contractor. Contact ATP to discuss your requirements.

The Benefits of Ploughing Cables

Environment 

The most significant advantage of the Cable Plough is its low-impact on the environment.

Whilst traditional methods of pipe and cable installation require a sizable trench to be dug and then refilled, the Cable Plough’s efficient way of cutting a narrow slit into the soil causes only minimum disturbance to the land.

For local authorities and planners, the laying of supply lines can pose huge problems, especially when installations pass through protected countryside or areas of outstanding natural beauty.

Initially, ATP will carry out a site survey and report back any issues to the client.

Then, with little or no preparatory work required – such as removing top-soil, extracting large stones or excavation; work can begin.

With only a narrow cut into the ground, there is little damage and therefore no structural changes to the geological formation of the earth. Then, with an almost automatic closure process, it does not take long for the area of land to return to it’s original and natural state.

Cable Plough

Installation of 1x40mm² fibre cable over 2km in one tide. Cable depths installed were 1.5m. Very hard compacted sand ground on UK’s 2nd hottest day on record (24th July). Safe and well executed project with meticulous planning and attention to detail. Operators safety and machine performance with the highest quality standards of installation. The demarcation between plough operation and public safety was well marshalled and coordinated by GPC in their project planning with safety and exclusions well established.

Cable Plough Project | Southport Landfall Fibre Cable Installation by ATP

Flexible

Whether it is flat, hilly, or undulating terrain, the adaptability of the Cable Plough enables it to cope with almost any surface. It is also capable of operating in wet and adverse areas, such as across marshland, through ditches and even into rivers, provided the water is no more the 1m deep.

The all-round flexibility enables it to plough around or adjacent to a variety of obstacles, such as: rocks, trees, barriers, hedges and walls, by lifting or moving the jibs and positioning the wheels to one side, or around the object.

Because of its agility, the Cable Plough is ideal for carrying out roadside projects, as signs, fences and barriers can easily be negotiated and need not be moved. It can even follow curves in the road to a radius of 4m. Also, because of way the cable plough installs, reinstatement of the ground is easily carried out, so there is less likely-hood of having to hold up traffic, or the need to have staff working on the roadside for lengthy periods of time.

Installation of 20kV (3x630sqmm in trefoil and 1x Ø32 cable duct and cable warning tape over 28km. Depths installed at are 1.8m. Ground conditions were particularly hard in places with clay and sections of deep peat. Duct installation was completed ahead of the civil contractor completing the access roads for the windfarm construction. Reducing sub-contractor interface, pinch points and overall programme of works.

Efficient

As well as the cost to the environment, the conventional methods of laying pipes and cables can be extremely labour intensive and time consuming. As the Cable Plough cuts into the ground, installs and backfills in one operation, it can cover a far greater distance in a day. In fact, if conditions allow it can work at a speed of up to one kilometre per hour!

Because of the way the Cable Plough operates, it requires less manual input than traditional methods, especially when it comes to reinstatement. It is also capable of carrying three drums of cables or pipes at once – another factor which adds to its efficiency.

Cable Plough is also efficient in the way it makes installations.

The unique design of the combined blade and guidance system means that pipes and cables are laid exactly in accordance to regulations – whatever the speed of travel.

In fact, inspections have proved that pipe and cable installations carried out by the Cable Plough are of better and more uniform quality than that of open trench methods.

11kV Cable Plough

Installation of 1 x 11kV cable into trench and cable warning tapetile over 4km. Cable depths installed were 1.4m. Ground conditions were ideal for ploughing with some areas of flint in remote areas. Hedge crossings and ditches were passed in a number of locations on the route removing the need for HDD offering considerable cost savings to their client. All sites ploughed were reinstated within twenty-four hours to minimise the environmental impact. The project team manoeuvred plant and equipment around site and between sections safely with good coordination with Traffic Management on fast moving A Roads.

Effective

Each installation project starts with the power-winch being safely sited ahead of the Cable Plough in an area where it can secure itself by dropping its anchor into the ground. However, in the case of roadside installations, the cable winch is capable of gripping to the asphalt without the need of its anchor.

The Cable Plough is capable of installing everything from a small cable to a SDR11 620mm diameter pipe.

In one operation it can install several cables and/or pipes, plus lightning conductors and warning tapes – this includes high voltage cables, up to 220 kV in the prescribed triangular combination, or two systems with a lateral spacing of 120mm.

The cable laying depth is infinitely adjustable to a depth of 2 metres and, cable or underground pipe installations can be carried out in nearly all ground conditions, such as dry soil, marshland and even soft rock.

The Cable Plough’s operation means that its cutting blade is controlled in such a way that the insertion angle is adjusted to the curvature of the earth. This means that cables and pipes are carefully laid, with no strain or tension.

As the blade cuts through the earth is creates a channel that forms the installation bed.

As the Cable Plough continues forward, the aperture is firmly closed to approximately half its depth and the earth forms a bridge over the cable or pipe. Therefore, the lower part of the cut remains open and is gradually filled by the penetration of silt.

Installation of 3x20kV (630sqmm) cables in trefoil arrangement and 1x Ø40 cable duct (for fibre optics) and warning tape over 4.5km. Cable depths installed were 2.4m in three separate locations in wet winter months of 2018. Ground conditions were particular difficult with dewatering issues and ditch crossings overcome by our client. Safe and well executed project complete with mobilisation and demobilisation from the UK.

Cable Ploughing ApplicationsCable Plough

Telecomms

  • Telecomms
  • Fibre optic – Zero Tension
  • Communication Ducts
  • Copper Cables
  • Roadside & Highways Communication Lines

Electricity

  • High Voltage Cables up to 132kV
  • Electrical Cable Ducts
  • Lightning Protection & Warning Tape
  • DC Cables & Ducting
  • Sub Sea Cables

Gas

  • HDPE Ducts (up to 620mm)

Water & Sewerage

  • HDPE Ducts (up to 620mm)

Railways

  • Multiple Cables, Ducts & Warning Tapes
Cable Plough

Cable Plough | ATP providing cable ploughing technology to Spui Windpark, owned by Japanese renewables developer Eurus Energy Group, is located in the municipality of Hoeksche Waard in southern Holland. The wind farm consists of five Enercon E-126 EP4 wind turbines, each with a rated power of 4.2MW, hub heights of 135 metres and rotor diameters of 127 metres.

Get In TouchContact Us About Cable Ploughing

Contact ATP

  • Jason Thomas (+44) 07969 225476 (Managing Director)
  • Ben James (+44) 07557 516273 (Operations Manager)
  • Visit https://www.atpcableplough.com/
  • Email [email protected]

THORNE & DERRICK

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage voltage power systems:

  • Slip-on Cable Terminations
  • Cold-shrink Cable Terminations
  • Heat-shrink Cable Terminations
  • Cable Joints – Heat & Cold-shrink
  • Separable Connectors (Euromold)
  • Surge Arresters & Switchgear/Transformer Bushings

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV 

Thorne & Derrick International

Cables

Pictured Left to Right: Natalie Lundie (Supply Chain: Marketing Lead at Thorne & Derrick), Harpreet Suree (Marketing Manager at BASEC) and Chris Dodds (Sales & Marketing Manager at Thorne & Derrick).

BASEC are collaborating on knowledge and content sharing with Thorne & Derrick.

With a shared passion and ambition to enhance electrical safety through the education and encouragement of industry stakeholders to specify and buy accredited, tested and certified Quality Cables & Cable Accessories.

 #CableQuality is the hashtag – securing public safety through the specification and installation of BASEC approved and verified LV MV HV electrical cables by competent and qualified electricians is the objective.

Read on………

  1. Promoting Good Practices For Cable Products Following The Grenfell Tower Report
  2. End User Specification Of Approved Cable Products: Where Is The Value?
  3. Fire Testing Of Cables Is Important, But Not At The Expense Of Other Characteristics
  4. Top Dos And Don’ts – Cable Delivery, Pulling And Installation
  5. How To Write A Good Cable Specification
  6. New Testing and Certification Scheme Launched for YY, SY, CY Control Cables
  7. Specifying Quality Cable For Your Projects
  8. When Quality Matters: Early Indicators Of Error
  9. Tratos Supplies BASEC Approved Medium Voltage Cables Into WPD
  10. Electricians Guide to CPR

THORNE & DERRICK

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV 

Thorne & Derrick International

Cable Joints Termination LV MV HV

  • uploaded by Chris Dodds – Sales & Marketing Manager at Thorne & Derrick 

Courtesy of BT a nostalgic and photographic record recalling bygone days of engineers laying, jointing and installing telephone and power cables.

Underground Cables & Overhead Lines

Thorne & Derrick International

Laying Underground Cables In Maida Vale, London, 1939.

Image: BT.com

THORNE & DERRICK

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage voltage power systems:

  • Slip-on Cable Terminations
  • Cold-shrink Cable Terminations
  • Heat-shrink Cable Terminations
  • Cable Joints – Heat & Cold-shrink
  • Separable Connectors (Euromold)
  • Surge Arresters & Switchgear/Transformer Bushings

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV 

Underground Cables & Overhead Lines

Courtesy of BT a nostalgic and photographic record recalling bygone days of engineers laying, jointing and installing telephone and power cables.

See Album here âž¡
Underground Cables & Overhead Lines

Image Disclaimer: Note these images are not to be used for any advertising, marketing or promotional purposes by third parties, or for internal communications requirements such as newsletters or non-commercial websites, without the expressed permission of BT and the copyright holder.


Thorne & Derrick International

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Thorne & Derrick Celebrate 40 Years Supplying the Energy Industry

Published 18 Sep 2025

Thorne & Derrick Celebrate 40 Years Supplying the Energy Industry

Thorne & Derrick International, the UK’s leading Specialist Distributor of LV HV Cable Accessories, Tooling & Hazardous Area Electrical Equipment, are celebrating 40 years of supplying products and solutions that ensure the safety and reliability of industrial heating, lighting...

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