Prioritise Safety Hook Placement for a Secure Workspace and Accident Prevention
Safety should be prioritised above all else in the high-paced construction industry, where productivity and efficiency are critical. With numerous workers, heavy equipment, and machinery on-site, creating a secure workspace is essential. This ensures the safety of employees while minimising the risk of accidents. One often overlooked yet critical aspect of construction site safety is cable management.
Loose cables lying around can pose significant risks, leading to tripping accidents and even potential injuries. However, with the innovative CableSafe Safety Hooks, a proactive approach can be taken to create a safer environment on construction sites.
The CableSafe Extreme hooks provide orderly support and suspension for temporary cables; creating a cable management system to ensure the safe and reliable delivery of electricity during construction, maintenance or Shutdown/TAR.
➡ Thorne & Derrick supply the complete range of Safety Tools & Equipmentto enable safe working in sectors such as the construction, renewables, data centres, rail, manufacturing and oil, gas, petrochemical industries. We also offer a range of Push Pull Tools for the reduction in Hand Injuries in the workplace designed to improve safety at work.
Understanding the Importance of Cable Management
Proper cable management is crucial on construction sites to ensure safety, prevent accidents, and maintain efficient workflow. Construction sites are filled with various types of cables from power cords to communication lines, which are essential for the functioning of equipment and communication systems. However, when not properly managed, they can become a safety hazard. Efficient cable management reduces the time and costs associated with untangling cables or searching for misplaced wiring, ultimately saving time and money on construction projects.
Traditional cable management methods, such as laying cables on the ground or using adhesive tapes, may seem convenient, but they can lead to a host of issues. This is where cable safety hooks come into play, which are designed specifically to hoist cables. Organising CableSafe Safety Hooks on construction sites is a proactive step towards creating a secure workspace and preventing accidents caused by tripping on loose cables.
Safety Hook Extreme
The Safety Hook Extreme is an advanced specification and high performance version of the standard industrial cable hook manufactured with glass reinforced PBTand is UVstabilized, Flame Retardant(Class: 94V-0, Flame Class Rating 3) and Cold Weatherrated.
The Safety Advantage of
CableSafe Safety Hooks
CableSafe Safety Hooks are designed to provide a secure and efficient cable management system. These hooks are made of high-quality materials, making them strong and durable enough to hold heavy cables and wires. They are easy to install and can be attached to walls, beams, and other structures around the construction site. This ensures that cables are elevated and out of harm’s way, reducing the risk of tripping accidents and promoting a cleaner and more organized workspace.
Another benefit of the CableSafe Safety Hooks is that they help to extend the life of cables and wires. When cables are left lying on the ground, they are more susceptible to damage from heavy machinery, equipment, and foot traffic. This can cause cable jackets to tear and expose wires, making them a potential fire hazard. Prioritising the placement of these safety hooks on construction sites offers several key safety advantages:
Preventing Tripping Accidents:The most immediate and apparent safety advantage of CableSafe Safety Hooks is the prevention of tripping accidents. By suspending cables overhead and away from foot traffic, the risk of workers or visitors tripping over loose cables is significantly reduced. This helps maintain a smooth and accident-free work environment.
Enhancing Construction Safety:Construction sites are prone to potential hazards, and every precaution must be taken to mitigate risks. CableSafe Safety Hooks contribute to enhancing overall construction safety by eliminating one of the common causes of accidents—tripping on cables.
Minimizing Downtime: Accidents on construction sites can lead to downtime, causing delays in project completion. By proactively organizing cables with safety hooks, the likelihood of accidents decreases, leading to increased productivity and efficiency.
Durability for Long-Term Use: CableSafe Safety Hooks are built to withstand the rugged conditions of construction sites. Their durable design ensures that they can be used repeatedly over time, providing lasting safety benefits.
Easy Installation and Flexibility: Installing CableSafe Safety Hooks is a straightforward process, saving valuable time during the setup. The hooks can be easily adjusted and moved as needed, offering flexibility for changing cable arrangements on-site.
Proactive Safety Measures
for Construction Sites
Construction site managers and workers can take proactive measures to enhance safety on-site. Prioritizing the use of CableSafe Safety Hooks for cable management is a simple yet highly effective step in this direction. By adopting safety hooks, construction sites can create a secure workspace that minimizes tripping hazards and ensures the well-being of everyone involved in the project.
CABLE SAFETY EQUIPMENT
CableSafe® Safety solutions are critical cable essentials and are well proven construction safety products. The CableSafe® range of cable hooks can be used during maintenance, turnaround, outages, shutdowns, construction work to suspend cables and hoses and other work gear and equipment from the working space.
Thorne & Derrick stock and distribute a range of Safety Tools including Push Pull Tools from Hand Safety Tool Company designed to minimise hand injuries by keeping hands out of the line of fire.
Klauke have recently introduced the professional panel building kit containing the EKWF120ML and EK30IDML battery-powered hydraulic cable crimping tools which can be easily used to crimp quickly and safely without changing inserts.
A selection of Klauke testers were selected to try the crimping tools and give feedback. We are excited to share with you the testimonials of the selected Klauke testers from Instagram who put the EKWF120ML through its paces.
I applied to be a tester because I was already speculating about buying the tool and I am generally interested in new products. Possibly receiving a device for free was of course also decisive 😉
Has the tool made your everyday work easier? And which features were particularly worth mentioning?
I got the EKWF120ML, although I actually preferred to have the EK30IDML. However, it was then surprising that suddenly many areas of application opened up for the EKWF120ML. The 10.8V platform is basically very handy and easy to use. Even our “old hand” in manufacturing, who has been building control cabinets for over 30 years and is one of the last to get excited about new things, was immediately convinced – and that’s saying something!
Are there other Klauke products in use? If so, which ones?
We use a wide range of Klauke tools including the EK30IDML,EK50ML, ES32FMLand ESM50
I knew that I absolutely had to test the tool after Peter presented the EKWF120ML in the Klauke Instagram Live. When you could then apply for the Klauke testers, I knew I had to take part!
Has the tool made your everyday work easier? And which features were particularly worth mentioning?
The tool has definitely made my work easier. I like to use it to build distributions. Compared to hand pliers, working is simply more relaxed. Most of the time I work with cross-sections up to 16mm², but even there the EKWF120ML is worthwhile. And if you do work with larger cross-sections, you have the right tool at hand. And that’s without having to change inserts.
I particularly like the return stop, because I usually work with one cross section and with that you don’t always have to open and close the press completely. In addition, the rotatable head is great because you can also get into tight places.
Do you use other Klauke products? If so, which ones?
Of course, when it comes to pressing, I rely on Klauke!
I regularly use, or used to use, the Klauke K3/6K, the hand wire end ferrule pliers. Since I have the EKWF120ML, but not quite as often. In addition, I also like to use a small cable cutter from Klauke. In the company we still have the Klauke Micro and some hand pliers, depending on what to press.
I applied as a tester because I’ve always thought Klauke was great and why always complain about old products when you can make constructive suggestions for improvement with the new ones?
Has the tool made your day-to-day work easier? And which features were particularly worth mentioning?
It has definitely made my day-to-day work easier, as I always found it annoying to change the press dies for different ferrules. Especially with twin ferrules, you were never sure which press insert to use. With the EKWF120ML, I always have the right press with me. What surprised me the most was, that you no longer have any problems with folding the ferrule, it fits perfectly in/under the clamps.
Do you use other Klauke products? If so, which ones?
Yes, I use other Klauke products, including the Klauke Micro and theK30/6k.
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltagecable types.
Network Rail Approvals (PADS) Overhead Line Cutting Tools
This unique overhead line cutting tool by Klauke allows the user to operate and control the cutting function remotely via Bluetooth technology. Ideal for cutting applications at height where there are potential benefits from carrying out this work from ground level.
Cable cutting and crimping toolsmanufactured by Klauke are renowned for high-quality, electrical connection tools for cable crimping, cutting and punching – special cable tooling solutions for applications in a range of different sectors.
The Klauke tool is fully trialled and approved for use within Network Rail, PADS Acceptance Certificate No: PA05/06827.
When used in conjunction with telescopic or sectional operating poles the user is easily able to manoeuvre the cutter into a convenient position to enable the cutting of jumpers, conductor tail ends, vegetation and debris on or in the vicinity of power lines.
The overhead line cutting tools is available in 3 versions for cutting ACSR conductor (20mm dia max), copper and aluminium conductor (32mm dia.) or vegetation such as small tree branches up to 50mm diameter.
The cutting tool from Klauke is operated via the BTC2 remote fob which has a simple 2-function button. Available on Makita or Bosch battery platforms. All cutting tools can be operated as hand tools by removing the yellow attachment collar and switching from remote to manual operation via the Led display.
Klauke Remote Bluetooth Cutting Tool | Please contact us if you would to book a demonstration.
Cutting Tool Features
Operation can be switched between manual / remote operation using LED Display
One-button operating concept for controlling all functions
Balanced centre of gravity for easy handling and effortless operations, especially when used with hotsticks, telescopic or sectional operating rods
Quick motor stop for added user safety
Automatic retraction when cutting operation is complete. Manual retraction when required
Operated remotely using Bluetooth fob
LED for workplace illumination
Open head rotates through 300°
LED display for tool data
Yellow collar fitted with universal rose to allow all angle attachment of operating rod ensuring perfect positioning for cut
Ideal for Cable Cutting Applications at Height
Klauke Remote Bluetooth Cutting Tools
Technical Specifications
KLAUKE CAT NO
OVERHEAD LINE CUTTING RANGE
BATTERY
WEIGHT
ES20RMCFB
Max 20mm dia ACSR/Cu/Al
Bosch
2.0kg
ES20RMCFM
Max 20mm dia ACSR/Cu/Al
Makita
2.0kg
ES32RMCFB
Max 32mm dia Cu/Al
Bosch
2.0kg
ES32RMCFM
Max 32mm dia Cu/Al
Makita
2.0kg
ES50RMCFB
Max 50mm dia vegetation
Bosch
2.0kg
ES50RMCFM
Max 50mm dia vegetation
Makita
2.0kg
Klauke Remote Bluetooth Cutting ToolS
CRIMPING CABLES, LUGS & TOOLS
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types, including ratchet cable cutters.
Secure Ladder Openings & Prevent Falls From Height With Self-Closing Industrial Safety Gates
Organisations and employers are responsible for ensuring safety when working at heights. To ensure the safety of individuals exposed to potential hazards, the use of safety-gates can be an effective and reliable alternative to traditional safety methods.
Even though traditional methods like chains, bars and sliding link tubes are still used to ensure access and egress to rooftops from ladders, potential hazards still exist. These methods rely on correct usage and can therefore be unreliable if used incorrectly.
CableSafe recommend the use of double bar safety gates over single bar safety gates.
Self-closing safety gates are spring loaded, therefore they automatically close behind the user and maintain a safe barrier to protect personnel. The automatic closing door reduces the potential of human error.
➡ Thorne & Derrick supply the complete range of Safety Tools & Equipmentto enable safe working in sectors such as the construction, renewables, data centres, rail, manufacturing and oil, gas, petrochemical industries. We also offer a range of Push Pull Tools for the reduction in Hand Injuries in the workplace designed to improve safety at work.
Cable Safe Self Closing Safety Gate
The self-closing double bar safety gate from CableSafe is designed to prevent falls from heights at ladder openings, working platforms or pedestrian areas. The safety gates exceed the EUISO 14122-3 standard requirements and is TÜV tested (certificates available on request). This European standard requires a self-closing gate with at least a hand and knee-rail. This self closing gate proven design is successfully used over 30 years, sold 500,000+ units in over 60 countries.
The industrial safety gate uses gravity to close, therefore is non-dependant on springs, dampers, cams or operators.
CableSafe safety gates are easy to install as well as easy to adjust with any new or existing structures. The Self-closing safety gates can be cut down and adjusted to fit the on-site openings; therefore no measurements are required before purchase. Since the gates are used as barriers to prevent unintended egress, they undergo extensive tests of durability and reliability to ensure that they are corrosion resistant and maintenance free. Regardless of how much weight is exerted on the gate, it does not bend, twist or break.
Safety Gates Features & Benefits
The self-closing industrial safety gates are considered ideal for elevated platforms because they provide permanent protection to users. As soon as the worker passes through the gap the door instantly closes behind, eliminating the risk and ensuring permanent safety. Safety gates are overall a cost-effective and simple safety solution: installation and adjustments are a one-time investment and there are no requirements for cleaning and maintenance.
Easy to install (light weight).
Maintenance free (corrosion resistant).
Economical (less expensive than steel).
Quick delivery of Self-Closing Safety Gates from stock
No wear (PTFE bearings).
High visibility (safety-yellow coloured).
Technical Sepcifications
Gate automatically closes by gravity: gravity powered closing safety gate.
Gate operates in all conditions.
Rises when opened; Returns closed when released.
Reliable (TÜV-tested, exceeds EN ISO 14122).
Design does not depend on springs, cams, bearings, or the operator.
Withstands 400 lb (180kg) impact test at ambient temperatures, as well as extreme temperatures (-51°F / -46°C).
Excellent outdoor weatherability. Supports heavy loads 24/7.
Due to chemical matrix, material will discolor but not degrade.
No loss of tensile strength after 9 month UV-exposure tests in Arizona and Florida.
Available in 4 sizes: Opening (mm/inch) between posts specifies size.
Cable Safety Equipment
CableSafe® Safety solutions are critical cable essentials and are well proven construction safety products. The CableSafe® range of cable hooks can be used during maintenance, turnaround, outages, shutdowns, construction work to suspend cables and hoses and other work gear and equipment from the working space.
Thorne & Derrick stock and distribute a range of Safety Toolsincluding Push Pull Tools from Hand Safety Tool Company designed to minimise hand injuries by keeping hands out of the line of fire.
DIN 46235 is a standard that defines the applications, dimensions and the designation of compression cable lugs. Compression cable lugs according to this standard may be used for one, several, fine and super-fine stranded conductors.
The conductor design is defined in DIN EN 60228 (IEC 60228). The conductor design was previously described in VDE 0295. Copper cables according to DIN 48201-1 can also be processed using these cable lugs.
▶ Thorne & Derrick International, based in the UK, are leading suppliers of cable crimp lugs and associated crimping tools for Low, Medium & High Voltage Cables and Power Systems – this series of articles by Klauke discusses the theory and practise of installing compression type cable lugs and connectors.
When processing sector conductors, attention must be paid to ensure that the sector conductors are pre-rounded using the corresponding tool. Pre-rounding dies with the right sector sleeves are suitable for this purpose, for example.
The markings on the product provide useful information about the origin and use of the compression cable lugs – the same also applies to tubular cable lugs. Here is an example of what “KL 20 12 – 120” means:
KL: Manufacturer code (Klauke in this particular instance)
20: Tool number (only for cable lugs according to DIN 46235)
12: Size of standard metric bolt dimensions for the connecting bolts – in this case M 12 screws
120: Specified nominal cross-section of conductor in mm²
3 types of lugs: DIN cable lugs, standard tubular cable lugs and sheet metal terminals (from left to right)
Compression cable lugs also have markings that provide information regarding the number and width of crimpings. The standard recommends hexagonal crimping dies according to DIN 48083-4 for processing purposes. The hexagonal dimensions are described in this standard. This means you can be sure the connection is definitely DIN-compliant.
The conductor nominal cross-sections of compression cable lugs range from 6sqmm to 1000sqmm, the hole diameter for the connecting bolt is between M5 and M20.
Compression cable lugs are made from electrolyte copper: a copper tube is shaped into a cable lug by crimping and cutting. Compression cable lugs are tin plated as standard to protect against corrosion – just like tubular cable lugs and solderless terminals. However bright finish versions are available as well.
The associated compression joint is defined in DIN 46267-1. However, the properties and processing are identical.
Cable cutting and crimping tools manufactured by Klauke are renowned for high-quality, electrical connection tools for cable crimping, cutting and punching – special cable tooling solutions for applications in a range of different sectors.
CRIMPING CABLES, LUGS & TOOLS
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
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