Ellis Patents Vulcan+ Cable Cleat Range Extended

Thorne & Derrick | Cable Cleats Distributed from Stock | Approved Supplier | UK & Export Sales

Vulcan+ Cable Cleats

Due to popular demand, Ellis Patents have extended their VULCAN+ cable cleat range to include six new products that can accommodate cables from as small as Ø10mm in Quad formation, Ø15mm in Trefoil formation and Ø18mm in Single formation.

Thorne & Derrick International, based in the UK, stock and distribute the complete range of cable cleats and cable hangers manufactured by Ellis Patents including Vulcan cleats for short circuit retention and cable protection of LV (Low Voltage), MV (Medium Voltage) and HV (High Voltage) cable systems in single-way or trefoil or quad installation.

The Ellis Vulcan+ cable cleat has been designed, developed, tested and manufactured in accordance with IEC 61914 (cable cleats for electrical installations).

The frame of the cleat is manufactured from corrosion resistant 316L grade stainless steel, the cable is supported by a liner manufactured form a low smoke zero halogen (LSOH) material. The closure fixings are manufactured from A4-70 grade stainless steel. Vulcan+ can be fixed to the supporting structure by either one or two M10 fixings.

Ellis Patents VULCAN+

SINGLE/TREFOIL Cable Cleats

• 316L Stainless Steel Frame & Fixings
• Soft LSF Polymeric Liner Protects Cable Sheath
• Captive Closure Fixings For Fast Install
• Short Circuit & Mechanically Tested To IEC 61914
• ABS & DNV Type Approved & Also UL Listed

Vulcan+ Single or Trefoil Cable Cleat Dimensions

Ellis Patents VULCAN+

quad Cable Cleats

• 316L Stainless Steel Frame & Fixings
• Soft LSF Polymeric Liner Protects Cable Sheath
• Captive Closure Fixings For Fast Install
• Short Circuit & Mechanically Tested To IEC 61914
• ABS Type Approved & UL Listed

Vulcan+ Quad Cable Cleat Dimensions

Further Reading

• Cable Cleats | Importance of Short Circuit Testing by Ellis Patents
• Cable Cleats | Importance, How To Specify & International Standards
• Important Factors You Need To Consider When Working With Cable Cleats

THORNE & DERRICK

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:

• Slip-on Cable Terminations
• Cold-shrink Cable Terminations
• Heat-shrink Cable Terminations
• Cable Joints – Heat & Cold-shrink
• Separable Connectors (Euromold)
• Surge Arresters & Switchgear/Transformer Bushings

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV 

REGISTER HERE

Open Day

PENTA Specialist Distributor, Thorne & Derrick, are pleased to provide your invitation to their first Open Day Event from 2nd to 3rd July 2024. The Event is open to all our customers, partners and the general electrical industry; providing a great opportunity to meet the team, network, tour the manufacturing facility and see several INNOVATIVE LIVE PRODUCT DEMONSTRATIONS including;

• PICOUP | Cable Spiking Tool with Integral Cutters (Capacity 140mm Dia SWA Cables)
• ALADIN | Personal Voltage Alarm (Helmet Mounted)
• ALROC | Cable Jointing & Preparation Tooling LV & HV | New PRODUCT LAUNCH 
• PHANTOM | Hands-Free Phase Identification for Overhead & Underground Networks
• REFLECTA | High Visibility Portable Earthing & Short Circuiting Sets for Rail Isolations
• ALUFLEX | Utility & Distribution Portable Earthing & Short Circuiting Sets | WORKSHOP
• FAMECA | ATEX Non-Sparking Electricians Tools 1000V for Explosive Atmospheres

Who Should Attend?

All DNO & Electrical Industry professionals including Asset & Standards Managers, Jointers, SAP’s, Substation Engineers, Health & Safety Managers and Power Contractors working around Low & High Voltage Electrical Equipment, Switchgear, Substations, Cables & Overhead Lines with voltages from 600V to 400kV.

EVENT AGENDA

Day 1 & Day 2 – Tuesday 2nd July & Wednesday 3rd July 2024

8:00 – 9:00 Registration at reception

9:10 – 9:45 PENTA P&B Tour

9:45 – 11:30 Product demonstrations/ networking session at outside demonstration area

11:30 – 12:30 Lunch

12:30 – 16:00 Product demonstrations/ networking session at outside demonstration area

16:30 End of the Day

Exhibitors

Thorne & Derrick | LV MV HV Cable Jointing, Tooling, Substation & Electrical Eqpt Distributors 600V to 66kV. UK Exclusive PICOUP Stockists. Authorised PENTA Distributor.

Papertrail Asset & Inspection Software | demonstrations of the complete system in use for their asset management and tracking services to reduce risk, improve efficiency and drive accountability across the electrical industry sectors.

Reece Safety | showcasing their market-leading Lockout Tagout products for EV Safety.

Sunbelt Rentals | UK leading Rental provider of Electrical Test Equipment including Cable Spiking, Protection Relay Testing, Circuit Breaker Testing, Power Quality Monitoring, Cable Fault Location & Earth Testing.

Demonstrations

CABLE SPIKING | Jean-Baptiste will be on site to Demonstrate the new range of Picoup Hydraulic Spiker Cutters with Integral Cutting Head. Hydraulic & Remote. Suits Armoured Cables up to 140mm Diameter.

EXCLUSIVE | Thibaut Rouyere will be on site to Demonstrate new Cable Preparation & Jointing Tooling launches from PENTA Alroc.

EARTHING | PENTA Technical Director Mike Mundy and Business Development Manager Geraint Evans will be on site to discuss the latest Earthing Products for Substation & Overhead Line, 11kV-400kV.

PPE | Flo Dykman will be in attendance to show the latest innovations from PENTA Regeltex including the industry leading Touch-e Insulating Gloves.

Location & Recommended Places to Stay 

• The Methuan Arms
• Beachfield House
• Premier Inn Chippenham
• The Rudloe
• Guyers House Hotel
• The Quarrymans Arms

Cable Safety Equipment | Workplace Safety | UK & Export Sales

Confined Space Safety Equipment

Confined space entry hazards are severe risks for personnel. Accidents with unauthorised confined space entries are often deadly.

Confined spaces pose unique challenges in industrial environments, requiring comprehensive safety solutions to protect workers. Equipping personnel with the essential equipment for confined spaces is crucial for creating a safe work environment and ensuring compliance with safety regulations.

Thorne & Derrick stock and distribute an extensive range of Confined Space Entry Products and Equipment to mitigate potentially life-threatening dangers such as flammable gases, dangerous chemicals and other hazards – this ensures people are safe at all times and also provides the correct rescue equipment to meet the legislative requirements.

Compliance with safety regulations is paramount in confined spaces. From ladder guard safety regulations to ventilation standards, adherence to guidelines is essential for mitigating risks and preventing accidents. Choosing equipment that meets compliance requirements is vital for maintaining a safe work environment.

➡ Thorne & Derrick supply the complete range of Safety Tools & Equipment to enable safe working in sectors such as the construction, renewables, data centres, rail, manufacturing and oil, gas, petrochemical industries. We also offer a range of Push Pull Tools for the reduction in Hand Injuries in the workplace designed to improve safety at work.

When it comes to confined space safety, having the right equipment is non-negotiable. From personal protective gear to access barriers, each piece plays a vital role in safeguarding workers. One exemplary solution that exemplifies safety and efficiency is the CableSafe® Manhole Entry Barrier.

Constructed from high-quality materials, the CableSafe® Manhole Entry Barrier is built to withstand harsh industrial environments. With a secure mechanism and sturdy construction, this barrier meets ladder guard safety regulations, ensuring compliance and worker safety. Its modular design allows for easy assembly and disassembly, making it suitable for temporary work sites or situations requiring frequent access.

By incorporating the CableSafe® Manhole Entry Barrier into confined space operations, companies can enhance both safety and efficiency. Its robust construction and compliance with safety regulations provide peace of mind, knowing that workers are protected from potential hazards.

The CableSafe® Manhole Entry Barrier stands as an exemplary solution, offering durability, compliance, and practicality to safeguard workers in confined spaces. By prioritising safety and investing in quality equipment, companies can protect their most valuable asset; their workers!

Other Confined Space Entry Equipment

Choosing the right safety equipment for confined spaces is essential for creating a safe work environment and ensuring compliance with regulations.

HEAVY DUTY QUICK ADAPTABLE CONFINED SPACE BARRIER

Designed as a physical barrier with a sign that hooks easily on the rungs so the warning cannot be missed. This prevents unauthorized entry to manholes, vessels, tanks and vaults.

The barrier is durable, has a diameter of 990 mm (40 inch) and a 4 mm thickness and can withstand impacts, scratches, and other industrial conditions.

For easy installation the barriers are equipped with bolts & nuts. Based on specific needs, magnets (95 Newton; 9.5 KG force) and locks can be provided on request for easy handling and/or locking of the confined space protection barrier.

MANHOLE COVER

Specially designed with a bright yellow colour. CableSafe®’s manhole cover prevents a fall-in for workers while performing activities around an open manhole.

It is strong, can support 140 kilograms and the frame is furnished with anchor bolt holes.

Cable Safety Equipment

CableSafe® Safety solutions are critical cable essentials and are well proven construction safety products. The CableSafe® range of cable hooks can be used during maintenance, turnaround, outages, shutdowns, construction work to suspend cables and hoses and other work gear and equipment from the working space.

Cable Safety Equipment | Cable Stand | Cable Bridge | Cable Rail | Cable Guard | Dropped Object Prevention Mats

PUSH PULL TOOLING

Thorne & Derrick stock and distribute a range of Safety Tools including Push Pull Tools from Hand Safety Tool Company designed to minimise hand injuries by keeping hands out of the line of fire.

ShoveIt | HookIt | SnareIt | HoldIt | GrateIt | GrabIt | TwistIt | RackIt

Special thanks to David Davenport for the kind permission to help promote #AFAD2024

ARC FLASH AWARENESS DAY

7th June 2024

Arc Flash Awareness Day is a focal point for everyone involved with work where arc flash is a risk. The day has been created to drive awareness of the risks of arc flash incidents, and to share best practice on how to avoid and mitigate those risks.

A wide range of partners have chosen to support Arc Flash Awareness Day and Thorne & Derrick International are delighted to help support the inaugural event.

We’re all committed to spreading the safety message and to making sure that everyone comes home safely.

To join the organisations supporting Arc Flash Awareness Day, get in touch.

UPCOMING EVENTS

Join us for the first-ever Arc Flash Awareness Day (AFAD) this summer to:

⚡ Prevent arc flash injuries
🤕 Promote safer workplaces
💪 Save lives

The day will focus on educating and applying best practices to raise awareness broadly among sectors at risk of arc flash incidents – from board-level executives with a responsibility to keep their people safe, to people on the frontline doing jobs directly at risk.

Join in the conversation online using #AFAD24 #arcflashawarenessday24 and follow:

X (formally Twitter)
Facebook
Instagram
LinkedIn

	ARC FLASH AWARENESS APRIL 30, 2024 An illustration of Arc Flash occurrences, how, why and what causes them, the life and career-changing injuries, fatalities and the catastrophic damage an Arc Flash creates. The responsibilities of stakeholders and engineers and the devastating legal consequences. Tue, 30 April 12:45-13.15 BST The Health & Safety Event, NEC Birmingham
WHAT IS AN ARC FLASH? JUNE 7, 2024 An overview of what an Arc Flash is, how it occurs, indications & what to be aware of; simple measures to prevent. Presented by David Davenport. Fri, 07 Jun 10:00 BST Online
	PREVENTION IS BETTER THAN CURE JUNE 7, 2024 Partial Discharge Monitoring, a simple way of detecting and preventing potential Arc Flash before it occurs. Fri, 07 Jun 11:00 BST Online
ARC FLASH STUDIES AND ASSESSMENTS JUNE 7, 2024 Do you know how to undertake an Arc Flash study and assess the risks? Emad Hamadi takes us through this process. Fri, 07 Jun 11:45 BST Online
	ARC FLASH PROTECTION, IS IT ALL THAT? JUNE 7, 2024 The certainty of protecting your workers AND your equipment in the event of an Arc Flash. Fri, 07 Jun 12.30 BST Online
ON-SITE PROCEDURES TO ENSURE SAFE WORKING JUNE 7, 2024 It’s important that everyone working in an Arc Flash environment understands the On-site Procedures so that they can work safely and not put themselves or colleagues at risk. Fri, 07 Jun 13.15 BST Online
	ARC RATED PPE – THE LAST LINE OF DEFENCE JUNE 7, 2024  Although we can take steps to reduce the likelihood and severity of an Arc Flash, it cannot never be ruled out. Understand the protection you need in the event of an Arc Flash explosion. Fri, 07 Jun 14:00 BST Online

The official information pack that contains all the information you need about Arc Flash Awareness Day and how you can get involved.

To keep up to date please sign up to the newsletter HERE.

DOWNLOAD HERE 

manual ratchet Crimping tools

Reducing RSI In Cable Crimping Applications

Many cable crimping applications throughout the industry are conducted using manual ratchet tools or hand hydraulic tools. Depending on the number of operations conducted each day and the hand force required to close the handles of the crimping tool, Repetitive Strain Injury (RSI) can result.

➡ Thorne & Derrick, are leading suppliers of cable crimp lugs and associated crimping tools for Low, Medium & High Voltage Cables and Power Systems.

The average force required to close the handles of a ratchet crimp tool is 22kg, and with many applications in factories and OEM’s requiring 250+ terminations per day, a significant risk is exposed.

Employee health – Less physical effort due to electrically-driven tools

CABLE CRIMPING & HEALTH & SAFETY

Looking to statistics available on-line, 29% of repetitive strain injuries will result in Carpal Tunnel Syndrome (CTS). This condition is where the Median nerve in the wrist is squashed in the Carpal tunnel, creating chronic pain, pins and needles, and numbness in the fingers and hand of the operator.

In worst cases CTS can only be resolved with surgery, one hand at a time, resulting in employees being unable to work for 6-8 weeks.

Those at risk of CTS are employees where they have a combination of:-

1. Repetitive bending and stretching of the hand

2. High force applications of squeezing or gripping cable cutting or crimping tools

3. Exposure to high vibration (e.g. motor driven saws/ grinders)

Electromechanical Cable Crimping Tools

The new alternative to manual ratchet crimping tools for high volume, high force applications, is the Klauke Micro tool. This is an electro-mechanical tool suitable for Pre-insulated connectors (up to 16sqmm), Boot-lace ferrules (up to 50sqmm), and Cu tube lugs (up to 25sqmm). The Micro provides a 90% reduction in hand load experienced by the operator to help keep employees safe and maintain high productivity.

Electromechanical Crimping Tool Operation

Choosing the correct electromechanical crimping tools can help reduce workplace injuries and improve site and worker Health & Safety.

The Micro is less than 1kg, completes in excess of 300 crimps per charge in less than 1.5 secs per crimp. As an intelligent tool, it ensures full closure of the jaws on every crimp and comes with the ability to link to Klauke iPress software, where quality records can be downloaded and stored for improved traceability.

Klauke EK 50 ML 0.14sqmm – 50sqmm Electromechanical Crimping Tool

There are more reported cases of CTS in our industry and with better, safer, more productive tool solutions available today, each employer has a duty of care to provide the most suitable tools to their employees.

Electrical Connections, Lugs & Tools for Crimping, Cutting & Punching | LV MV HV Cables

Insulated Cable Cutters

The Klauke ES32SISML-WSH is a battery powered cable cutting tool with a maximum cutting range of 32mm suitable for use with copper and aluminium conductors up to 300sqmm. The Klauke ES32SISML insulated cable cutter has a slim cutting head for Jointers working in substations, switchgear and trenches with confined spaces – this insulated tool provides advanced worker and electrical protection to utility contractors working live in the vicinity of energised Mains and Service cables up to 1000V.

The insulated tool is typically used by UK DNO’s and their ICP Contractors to core cut 185sqmm, 240sqmm and 300sqmm BS7870 Waveform 600/1000V cables.

Klauke cutting tools are available with 10.8V DeWalt Li-Ion Batteries and are fully insulated to the electrical requirements of IEC 60900.

Cable Innovation Tools & Accessories for Low & High Voltage Power Systems

THORNE & DERRICK are Specialist Distributors of LV HV Cable Jointing, Earthing, Substation & Electrical Eqpt up to 66kV – this includes the most extensive range of Ex Stock Innovation Tooling to facilitate safe and reliable preparation, termination and installation of cables.

MV HV High Voltage Cable Joints | Cable Terminations | Cable Connectors | Distributed from Stock | UK & Export Sales