Filoform Cast Resin Cable Joints For Cathodic Protection

Published 05 Feb 2019

Filoform Cast Resin Cable Joints For Cathodic Protection

  • uploaded by Chris Dodds - Thorne & Derrick Sales & Marketing Manager

Cathodic Protection Cable Joints

Cathodic protection is a technique that is used to protect a metal structure from corrosion under water by acting like an electrical cathode. A simple method of protection connects the metal to be protected to a more easily corroded “sacrificial metal” to act as the anode.

Thorne & Derrick, a leading distributor for Filoform cable joints, have this week supplied 300 off Filoform CPJ95 Cathodic Protection Joints to the oil and gas industry.

Filoform CPJ cable jointing kits are used on cathodic protection applications including pipelines, tanks and buried structures. The CPJ joints can be supplied with or without brass line taps as standard – this range of cable joints suit mains cable single core maximum size up to 120sqmm and branch single core cables up to 35sqmm.

Two variants of Filoform CP cable joints are offered:

CPJ – The classic cathodic protection joint for use when upright branch joints are required

CB0 – A “Y” shaped joint for horizontal branch jointing applications

Max Cable Size single core (sqmm) Max Branch single core (sqmm) Basic Kit- NO CONNECTOR Kit with Split bolt line tap
Cable Joint Part Number Part Number Joint Kit Includes
120 95 Filoform CPJ120 CPJ120+C Joint + line tap
95 95 Filoform CPJ95 CPJ95+C Joint + line tap
95 95 Filoform CB0 CB0+C Joint + line tap

Image: Hubbell

Filoform Cast Resin Cable Joints

Features & Benefits

  • Strong clear plastic mould body with Snaplock connection for tight seal
  • Stepped cable entry cut off points for all cable diameters
  • Large mould shell enables crimp or split bolt / line tap connectors to be used
  • High quality resin sealing compound has a high resistance to moisture absorption, is mixed in a clear pack and stored in an aluminium protective bag.
  • The long term electrical properties of the resin sealing compound result in a more reliable connection without any associated maintenance costs
  • Resin sealing compound is suitable for all climate conditions
  • Designed to meet the requirements of BS 7888:1998
  • Specified by leading oil, gas and water companies and consulting engineers
  • Used extensively on rail projects

Filoform CPJ95 cable joint is designed to suit mains cable single core maximum size up to 95sqmm and branch single core cable up to 35sqmm.

Typical applications include for cathodic protection cables and cable joints :

  • Pipelines – oil, gas, product, water
  • Above ground and underground storage tanks
  • Well casings
  • Sheet and cylindrical piling – land and marine
  • In plant pipe work
  • Compressor stations

Pictured : Filoform Cable Joint (Cathodic Protection) – cable joint kit includes mould, jointing resin, sealing tapes and mechanical connector for conductor connecting.

Filoform Cable Joint (Cathodic Protection)

Filoform CPJ Cable Joints – Mixing Instructions

Care should be taken by the Jointer to ensure the cable jointing resin is mixed thoroughly and in accordance with the manufacturers guidelines:

Remove the aluminium outer bag taking care not to damage
1. Remove the aluminium outer bag taking care not to damage the clear inner bag. Immediately use the cable jointing resin after opening the aluminium outer bag
Remove the separator from the centre of the bag
2. Remove the separator from the centre of the resin bag
Mix contents by kneading vigorously for at least two minutes
3. Mix contents by kneading vigorously for at least two minutes. Make certain all the resin cable compound is squeezed from the corners and edges of the bag.
Pouring of the resin
4. Pouring of the resin:
Cut a small edge from the bag.
Carefully pour the resin into the joint shell.
Empty (hardened) resin packs can be disposed as regular waste material.


Attention:

  • Do not mix different types or brands of cable resins
  • Take steps to prevent damage as a result of spilling resin
  • Wear disposable gloves and process only in a well ventilated room
Typical Applications for
Cathodic Protection Cable Joints
  • N2XY XLPE/PVC 600/1000v
  • XLPE/XLPE
  • N2XRY XLPE/SWA/PVC
  • HMWPE
  • KYNAR/HMWPE
  • HALAR/HMWPE

Filoform Cable Joints - Connect Seal Protect

LV Cable Joints (Low Voltage Cables)

Thorne & Derrick stock and distribute LV Joints in Cold Shrink, Heat Shrink or Resin Cast technologies – multicore and multi-pair cable joints are available for immediate backfill and energisation of Low Voltage power, control and instrumentation cables 600V/1000V 3.3kV.

Complete range of LV Cable Accessories  ➡

Cable Breakouts | Cable Caps | Cable Lugs | Cable Cleats | Cable Trough | Cable Duct | Feeder Pillars | for 11kV/33kV/66kV networks see MV HV Joints & Terminations

Cold Shrink

Cold Shrink by 3M | Joints | Abandonment | Terminations | Low Voltage LV Cables

Further Reading