Cembre B500E Battery Crimping Tool (up to 300sqmm cables)

Cembre B500E cordless hydraulic crimping Tool 18V

Product Code: Cembre B500E

LV-HV Cable Crimping Tools | Distributed from Stock | Approved Cembre Supplier | UK & Export Sales

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The Cembre B500E is an 18V portable electro-hydraulic crimping tool designed for fast, precise and reliable cable termination in demanding electrical applications. Battery-operated for complete independence on site, it provides consistent hydraulic performance without the restrictions of external power sources.

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Product Overview
Technical Specifications
Applications
User Instructions
Die Set Options

bATTERY cRIMPING tOOL Product Overview

Cembre B500E battery crimping tool is an 18.0V cordless hydraulic crimping tool which can be operated with one hand and is balanced for greater control. The B500E uses the latest hydraulic crimping tool technology.

Cembre’s B500E crimping tool can be fitted with many crimping dies common to 50kN and are supplied with a spare battery, battery charger, USB cable and plastic carrying case.

The B500E battery crimping tool is fitted with a maximum pressure sensor and an Li-Ion 18.0V 4.0Ah high power battery and produces minimal noise and vibration.

Crimping cycle data (up to 200,000 events) is automatically stored on a memory card for transfer to PC by USB interface. The crimping tool is designed with less weight and improved balance, Cembre B500 is easily manageable during the crimping process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage.

Hydraulic Battery Crimping Tool in Electrical Switchroom LV MV HV

Contact our trusted experts – place an order or find out more about the Cembre B500E for your operations.

Thorne & Derrick International, based in the UK, are the leading stockists and suppliers of Cable Cutting & Cable Crimping Tools and Cable Crimps, Lugs & Connectors, providing technical advice, quotations and fast worldwide delivery for both UK & export projects.

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B500e Technical Specifications

Cembre B500E crimping tool – Specification

Cembre crimping tools should be cleaned daily (or after use) with a clean cloth removing any residue in particular particles close to pivots and moveable parts. Every six months it is essential check the oil level in the reservoir. If necessary fill oil level to the top lip and remove any excess air from the reservoir.

Designed to replace the B51 crimper, the new B500E is suitable for a wide range of connectors up to 240sqmm, using die sets common to the Cembre 50kN tooling range

For storage and protection the Cembre B500E tool is supplied in a robust carrying case for storage of the crimping tool and 14 die sets.

Cembre B500e Electro-Hydraulic Tool Technical Specification

Type Of Action	Pump
Range of Operating Temp	-15 ÷ 50 °C
Pressure control system	EPS
Supply Voltage	18V
Depressurising	Manual
Head Shape	Openable Closed
Power Supply	Electrical Motor (Battery)
Display	Yes

Crimping ranges

The Cembre B500E cordless hydraulic crimping tool with new 18V Li-Ion battery has the following crimp ranges:

LV Lugs & Splices – up to 300sqmm cable conductors
Insulated Terminals – up to 120sqmm cable conductors
End Sleeves – up to 120sqmm cable conductors
“C” Sleeve Connectors – up to 70sqmm cable conductors

Very little daily maintenance is needed due to the robust properties of the B68M-P18 pump. Compliance with the following maintenance guidelines, will ensure continued optimum performance:

	User Instructions
Preparation	The Cembre tool can be easily carried using either the handle or the shoulder strap attached to ring. To replace the battery, remove it by pressing the release button, then insert the new battery, sliding it into the guides until it locks. The display shows the operational parameters of the tool; to customise them proceed as described. Select the appropriate Cembre die set for the connector. Open the latch and release the upper die holder. Insert one die into the upper die holder until locked by the ball and one die. Close the crimp tool head. Insert the conductor into the connector. Position the connector between the dies and ensure the correct location of the crimp. Note: when more compression is required, proceed according to the sequence and direction indicated in the figure.
Die Advancement	Grip the tool firmly and comfortably and press operating button to activate the motor pump and advance the lower die. To halt the advancement, release the operating button and the motor will cut out. Make sure the dies are exactly positioned on the desired crimp point otherwise re-open dies and reposition the connector.
Compression	By keeping the operating button pressed, the motor continues to operate: the ram will gradually move forward until the two dies touch. The motor will stop automatically when the set pressure has been reached. To display the momentary force or pressure during the work cycle, select the appropriate display from the menu. When the operating button is released before the motor stops automatically, the display will show the peak force (Fp) or the peak pressure (Pp) reached at that instant. To complete the work, press the operating button again until the motor stops automatically; the display will show the maximum force or pressure reached followed by “OK” to confirm correct operation. The display “ERROR”, combined with a beep and the LEDs flashing indicates an incorrect crimping proceedure caused by the work cycle being interrupted before the control parameters (force/pressure) of the tool are reached. This error appears when the pressure release button has been operated and the tool has already reached a pressure > 100 bar. In this case, repeat the compression by pressing and holding the operating button until the motor stops automatically.
Release of Dies	Press the pressure release button, the ram will retract and open the crimp dies.
LED Worklights	Whilst the tool is in operation, the compression area is illuminated by two high luminosity LED Worklights that switch off automatically at the end of the cycle.
Head Rotation	Grip the tool firmly and comfortably and press operating button to activate the motor pump and advance the lower die. To halt the advancement, release the operating button and the motor will cut out. Make sure the dies are exactly positioned on the desired crimp point otherwise re-open dies and reposition the connector.
Capacitive Touch Button For Menu Selection	By keeping the operating button pressed, the motor continues to operate: the ram will gradually move forward until the two dies touch. The motor will stop automatically when the set pressure has been reached. To display the momentary force or pressure during the work cycle, select the appropriate display from the menu. When the operating button is released before the motor stops automatically, the display will show the peak force (Fp) or the peak pressure (Pp) reached at that instant. To complete the work, press the operating button again until the motor stops automatically; the display will show the maximum force or pressure reached followed by “OK” to confirm correct operation. The display “ERROR”, combined with a beep and the LEDs flashing indicates an incorrect crimping proceedure caused by the work cycle being interrupted before the control parameters (force/pressure) of the tool are reached. This error appears when the pressure release button has been operated and the tool has already reached a pressure > 100 bar. In this case, repeat the compression by pressing and holding the operating button until the motor stops automatically.
Release of Dies	The oil level of the pump should be checked at least every 6 months. Top up if necessary: Position the pump on its base on a flat surface Completely discharge the oil pressure by pushing the pressure release button. Unscrew the filler cap Use a funnel to top up very slowly, filling the oil reservoir to the maximum level. When the operation is finished, replace the cap.
Battery Status	The battery is equipped with LED indicators that indicate the remaining battery life at any time by pressing the adjacent button. 4 LEDs illuminated: Fully charged 2 LEDs illuminated: 50% capacity 1 LED flashing: Minimum charge, replace the battery. With the battery inserted into the tool, the remaining battery life can also be checked on the display, via touch button selection.
Using the Battery Charger	Carefully follow the instructions in the battery charger user manual. Cembre B500E tool features LED lighting of the working area, anatomically shaped grip for improved comfort, multifunction OLED display with touch button and slot-in battery with release button.

Key Benefits

✔ High-Performance Hydraulic Output – Delivers up to 700 bar of pressure, providing the power required for consistent, high-quality crimps in demanding industrial environments.

✔ Complete On-Site Mobility – Cordless electro-hydraulic operation removes reliance on mains power, making it ideal for remote locations, substations, and confined working areas.

✔ Faster Job Completion – The two-speed hydraulic system optimises approach and crimping speeds, reducing cycle times and improving overall site efficiency.

✔ Secure & Rapid Tool Connection – Supplied with a 3m high-pressure flexible hose featuring automatic locking quick couplings for quick setup and dependable hydraulic engagement.

✔ Enhanced Operator Safety – Automatic locking female coupler and integrated pressure relief valve minimise risk during hydraulic operation.

✔ Simple, Controlled Operation – Onboard push-button controls allow smooth activation and safe pressure release for precise handling.

✔ Safer Remote Working Option – Optional Plug & Fix remote control capability enables operation from a safe distance, improving safety in higher-risk environments.