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ATEX Electric Heaters | Safe Substation Heating for Battery Rooms

April 23rd, 2020
Electric Heaters

Image: SSE | Providing Safe Electrical Heat & Warmth in Hazardous Areas

Electrical Heating

  • uploaded by Chris Dodds | Sales & Marketing Manager with Thorne & Derrick International

Electric heaters forming part of the Electric Heater Schedule for the development and construction of Onshore and Offshore Wind Farms are generally located within the battery room section of medium/high voltage substations and manufactured from corrosion resistant materials to resist battery acids – heaters must be suitable for hazardous area locations with potentially explosive atmospheres as defined by the ATEX Directive.

Specific applications provide for the safe and reliable air warming and heating of Metering Rooms, Telecomm Rooms, Control Rooms, Pump Rooms, OFTO Stores (Offshore Transmission Owner) and WFO Stores. (Wind Farm Operator).

With typical heating loads of 0.2kW to 0.9kW and electrical supply 230/240V (Single Phase 50 Hz) there is a complete range of ATEX electric heaters are available for all applications.

âž¡ For further technical specifications, product details and commercial support please refer to EXHEAT FAW heater models.

Should you require assistance with the selection, specification or purchase of Electric Heaters suitable for power generation applications in the renewable industry sector please do not hesitate to contact Thorne & Derrick.

EXHEAT FAW

EXHEAT FAW | Heating LV MV HV Substations & Battery Rooms


Experts In Equipment for Explosive Atmospheres with ATEX & IECEx Certification

Experts In Equipment for Explosive Atmospheres with ATEX & IECEx Certification

LEADERS IN ATEX INNOVATION

T&D are your first-choice provider of innovative and competitive solutions to ensure ATEX & IECEx Compliance for Low & High Voltage Hazardous Area Electrical, HVAC & Process Instrumentation Equipment to your UK and international projects.

Hazardous Area Substation Lighting ATEX Certified | Raytec

Hazardous Area Substation Lighting ATEX Certified | Raytec

NEW | Arc Flash Hoods From Protection Specialists ProGARM

April 21st, 2020
ProGARM Arc Flash Coveralls

Arc Flash Hoods, Coveralls & Gloves

ProGARM delivers ultimate Arc Flash clothing and protection, including Arc Flash Coveralls, and Arc flash Hoods conforming with the relevant industry and EN standards ensuring protection from Arc Flash incidents.

ProGARM

Specialists in Arc Flash Protection 

THE SPECIALIST CHOICE FOR ARC FLASH PROTECTION

ProGARM is the leading UK manufacturer of high-quality flame-resistant Arc Flash coveralls, garments and workwear – they work successfully with their UK Distributor Thorne & Derrick to save lives and reduce accidents.

ProGARM is the only UK manufacturer concentrating on and specialising 100% in Arc Flash protection and Flame Resistant garments for industry.

The dangers of Arc Flash incidents and the importance of protection from these hazards has never been as significant as it is today. This prominence will continue to increase over the next few years.

With multiple cable strikes every day in the UK and numerous major Arc Flash incidents, businesses are looking at how best to protect their team with the right Arc Flash and flame resistant garments. The correct clothing can significantly reduce injury and save lives.

ProGARM is committed to continual research and improvement to innovate and develop their range as quickly as possible to bring you the best Arc Flash protection for your team.


Product Launch: 9700 ARC FLASH HOOD

arc flash hood

Arc Flash Hood: Product Launch From ProGARM

Thorne & Derrick are delighted to announce the launch of a brand new 47 cal/cm² Arc 4 Hood, manufactured by ProGARM, helping us to provide even more clothing solutions to reduce the risk of injury during an Arc Flash incident.

Due to the high risks involved when working in electrically high areas, the importance of adequate protection levels is vital in providing a suitable last line of defence.

Arc Flash Fatality Risks And Dangers

The 9700 Arc Flash Hood is designed for use in close proximity to live electricity. This hood contains an anti-fog coated, transparent grey visor to keep vision as clear as possible when being worn. With a high quality and ultralight helmet, comfort is increased along with practicality; with seamless hood integration as well as a unique Velcro® brand fastener system for simple assembly and deconstruction.

The Arc Flash Rated Hood is designed to be used alongside your existing clothing systems to provide specialist protection when working with high incident energy levels.

Made from VXS+ inherent fabric, this Arc Flash Hood won’t lose it’s protective qualities, no matter how much you wash it.

 

ARC FLASH HOOD 9700 PRODUCT SPECIFICATION

ASSEMBLY

 

 

The assembly of hood, visor and helmet has been tested to and certified to EN 166:2002, GS-ET-29:2011 (APC 2), and ASTM F2178-ATPV 47cal/cm².


FABRIC

 

 

 

 

 

VXS+ Inherent special weave 395gms outer shell fabric with VXS+ inherent 200gms lining woven fabric, meeting the following standards:

  • EN ISO 11612:2015 – A1, B1, C1, D2, E3, F1
  • EN ISO 11611:2015 – Class 2, A1
  • EN 1149-5:2008
  • IEC 61482-2 : Open Arc ATPV = 47cal/cm² – Category 4
  • IEC 61482-2 : Box Test = Class 2


VISOR

 

 

 

Premium anti-fog coated Highly Transparent Arc flash protective shield, colour grey, meeting the following standards:

  • NFPA 70E, ASTM F2178 – 47cal/cm²
  • ANSI Z87.1


HELMET

 

 

 

 

Manufactured from high quality strong ABS material, up to 20% lighter than most other helmets, features Dry-Tech sweatband for maximum comfort and an adjustable ratchet. Meeting the following standards:

  • EN 397 – LD, MM, -40ËšC
  • EN 50365
  • ANSI/ISEA Class C


WHAT IS AN ARC FLASH?

An electric arc occurs whenever a circuit breaker, switch or isolator (Device) is opened and when there is current flowing in the circuit. However, most devices under normal operating conditions are designed to control the arc when opening or closing.

An arc flash may occur when the arc is uncontrolled and there is sufficient energy released to cause harm or damage.

Arc flashes occur both at high voltage and low voltage. There is little discrimination: low voltage arc flashes injuries are just as damaging at high voltage injuries.

Put simply: An Arc Flash is the light and heat produced from an electrical arc supplied with sufficient energy to cause significant damage, fire or injury.

WHAT ARE THE DANGERS OF AN ARC FLASH?

An Arc Flash can cause minor injuries, third-degree burns and potential death as well as other injuries including blindness, hearing loss, nerve damage and cardiac arrest. Fatal burns can occur when the victim is several feet from the arc. Serious burns are common at a distance of 10 feet – arc flash can generate heat 4 times greater than the surface of the sun.

Arc Flash Dangers

The dangers of an Arc Flash

Arc Flash Learning & Resources

Arc Flash

Thorne and Derrick are proud to be distributors of ProGARM arc flash coveralls and protection.

We can help – should you require arc flash calculators or advice on the type of clothing and protection available please do not hesitate to contact us.

Arc Flash Trousers Category 2 10 Cal Hi Vis Orange Arc Flash Trousers Category 2 9 Cal Arc Flash Trousers Category 2 9.5 Cal Arc Flash Lineman Coverall Category 2 9.5 Cal
ProGARM 4690 Coverall ProGARM 4616 Trouser ProGARM 5816 Trouser ProGARM 7638 Trouser ProGARM 6458 Coverall
Arc Flash Trousers Category 2 9.5 Cal Hi Vis Yellow Arc Flash Coveralls Category 2 9.5 Cal Hi Vis Yellow Arc Flash Polo Shirt Category 1 Hi Vis Orange Arc Flash Coveralls Category 2 12 Cal Arc Flash Polo Shirt Category 1 Hi Vis Yellow
ProGARM 7418 Trouser ProGARM 7480 Coverall ProGARM 5290 Polo Shirt ProGARM 6444 Coverall ProGARM 5286 Polo Shirt

T&D Logo


Thorne & Derrick

Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:

  • Slip-on Cable Terminations
  • Cold-shrink Cable Terminations
  • Heat-shrink Cable Terminations
  • Cable Joints – Heat & Cold-shrink
  • Separable Connectors (Euromold)
  • Surge Arresters & Switchgear/Transformer Bushings

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV 

CASE STUDY: ULTIMA Connect At The London Olympics

April 21st, 2020
ULTIMA Connect At London Olympics

ULTIMA Connect At The London Olympics

Cubis systems were involved in the major project of the London 2012 Olympics site and stadium redevelopment.

The implementation of Cubis Access Chambers (in particular, the ULTIMA Connect) to assist with the redevelopment project resulted in huge savings in time and cost. The underground infrastructure was developed in time for the Olympics in 2012, and then updated and reconfigured for the future use of the site two years later.

The site has been massively transformed.

Today, East Bank is a new powerhouse for innovation, creativity and learning on Queen Elizabeth Olympic Park. It is a unique collaboration between world-leading universities, arts and culture institution that opens up opportunities for everyone who visits, lives and works in East London. The industrial land has been replaced with landscaped greenery; while the rivers and canals, previously derelict, are now dotted with tour boats and swan-shaped paddle boats.

London 2012 Olympics

Image by Gill Cooper from Pixabay

 

STAKKAbox™ ULTIMA Connect Access Chamber provides huge savings in time and cost


Project
Queen Elizabeth Olympic Park Stadium Renovation
Client
London Legacy Development Corporation
Contractor
Balfour Beatty & PJ Carey (Groundworks)
Products used
STAKKAbox™ ULTIMA Connect

Cubis supplied large chambers for turning of large high-voltage power cables in the build in time for the 2012 Olympic Games.

Cubis Ultima Connect Case Study Olympics

The chambers were designed and manufactured using the original ‘cut and bolt’ system to order, the largest being 6m x 3m x 3m (internal dimensions).

Two years after the games finished, the site was being re-configured for future use, which meant upgrading and diverting the buried infrastructure on site. Cubis were asked to supply a solution for two chambers that would be able to be retrofitted over the existing cable banks.

Olympic Stadium Redevelopment

In order to meet the criteria, Cubis supplied the ULTIMA Connect system in flat-pack format for this project. Thanks to the component design, the chambers could be fabricated on site to build around the ducts. This was done by forming two ‘C shape’ chambers around the duct bank until it reached the depth that allowed the chamber to be built normally over the top.

 

Each installation took less than a day to complete, including the assembly and backfill. This was significantly faster than alternatives, while offering a flexible solution for benching over existing  services and creating duct entries.

Cubis Ultima Connect London Olympics

 

 

The redevelopment of the London Olympic East site now features a new tech cluster of start-ups, corporations, universities, venture capital investors and a huge new data centre. The buildings contain more than a million square feet of redeveloped space that was once home to BT Sport and other broadcasters during and after the London Olympics.

The redevelopment of the site by Laing O’Rourke Group for future use meant the upgrade of more high and low-voltage power supplies on site. Cubis were asked to supply a chamber system solution that could be quickly installed without the need for expensive trades. The use of the STAKKAbox™ ULTIMA Connect offered the customer the flexibility to build on site to bespoke dimensions. The flexibility of the flat-pack connect system was highlighted when the customers’ needs changed at the last minute due to the conditions on site with limited access. The connect system was able to be built and altered onsite for a quick turnaround for the customer and this resulted in the installation of 1 x 5m x 2m x 1.2 deep chamber and 1 x 2m x 2m x 0.9m deep chamber by two operatives in less than 3½ hours.

The significantly faster install time compared to alternatives lead to the order of more chambers by the contractor for further works.

Further Reading: Cubis Access Chambers VS Traditional Access Chambers


Cubis Access Chambers

STAKKAbox™ chambers are significantly faster to install than conventional alternatives, with complete installations typically taking under one hour. This results in reduced costs for the installer and significant time saving. No specialist equipment or plant is required in order to install an access chamber and there is no need for specialist box builders. With flexible installation, cubis access chambers can be adapted to suit on-site conditions with standard tools to build over existing networks.

Cubis Access Chambers And Access Covers

Cubis – Access Chambers, Access Covers, Cable Protection & Cable Accessories

Thorne & Derrick

Approved Suppliers & Vendors To TfL & London Underground

LV, MV & HV Jointing, Earthing, Substation & Electrical Eqpt

Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Installation, Jointing, Duct Sealing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.

THORNE & DERRICK Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV 

Which Access Chamber Can Be Built Faster?

April 21st, 2020
Access Chamber Test

Access Chamber Testing

The following Access Chamber test, performed by Cubis, has taken place in order to determine which Chamber Access method performs the best and can be installed the fastest – the time trial provides a comparison between conventional brick built and modern technology modular style access chambers.

access Chamber Testing

Access Chamber Trial


Brick Built Footway Access Chamber (traditional) VS   STAKKAbox™ Modula Access Chamber (Modern Alternative)

 


Trial 1

Brick Footway Access Chamber

Internal Dimension: 600mm x 600mm

External Dimension: 1030mm x 1030mm

Depth: 460mm

  • 150+ bricks
  • Motar

 

Trial 2

STAKKAbox™ Modula Access chamber

Internal Dimension: 600mm x 600mm

External Dimension: 666mm x 666mm

Depth: 900mm

(Twice the depth of Brick Built Trial)

  • 5 x Modula ring sections (each weighing less than 10kg)

 

Trial 1 Complete

Brick Footway Access Chamber

Build Time: 2 hours 45 minutes

Reinstatement: CAN NOT be completed same day

Vertical Loading: Suitable for vehicular trafficking in pedestrian areas

Achieved after 24 hours

Trial 2 Complete

STAKKAbox™ Modula Access chamber

Build Time: 15 minutes

Reinstatement: Completed within 15 minutes

Vertical Loading: Suitable for vehicular trafficking in pedestrian areas

Achieved immediately

 


After testing, it can be concluded that the STAKKAbox™ Modula access chamber is significantly faster to install when compared to a traditional Brick Footway access chamber. This is also factoring in the depth of the the Modula access chamber, which is almost double that of the brick. The STAKKAbox™ Modula access chamber has been found to be suitable for vehicular trafficking in pedestrian areas, which is achieved immediately.

 

issues with the brick access chamber

  • There are potential RSI & H&S issues found in the construction of traditional brick installation, including:
    • Repeatedly bending over
    • Hard manual labour (over 24hours 45 mins period)
  • Extra resources & building materials required to construct a traditional brick installation

Further Reading: ULTIMA Connect At The London Olympics


Modula Access Chamber

STAKKAbox™ Modula Access Chamber:

  • saves time
  • saves money
  • improved health and safety
  • easy and fast access
  • protection
  • adheres to worldwide CRH standards
  • easy assembly and installation
  • flat pack option, making shipping more efficient
  • variable sizes
  • constructed from recycled material

STAKKAbox™ Chambers are significantly faster to install than conventional alternatives, with complete installations typically taking under one hour. This results in reduced costs for the installer and significant time saving. No specialist equipment or plant is required in order to install an access chamber and there is no need for specialist box builders. With flexible installation, Cubis access chambers can be adapted to suit on-site conditions with standard tools to build over existing networks.

 

Cubis Access Chambers And Access Covers

Cubis – Access Chambers, Access Covers, Cable Protection & Cable Accessories

Thorne & Derrick

Approved Suppliers & Vendors To TfL & London Underground

LV, MV & HV Jointing, Earthing, Substation & Electrical Eqpt

Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Installation, Jointing, Duct Sealing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.

THORNE & DERRICK Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV 

33kV Nexans Offshore Cable Terminations Into Ormazabal Panel

April 16th, 2020

Image: Stewart Cornelius (LV-HV Cable Jointer).

Pictured: 33kV Nexans Offshore Cable Terminations Into Ormazabal Switchgear Panel.

33kV Nexans Connectors are shown terminating 3 x XLPE insulated single core 300sqmm high voltage power cables. There are also pre-made VT leads in this Ormazabal panel located on a UK offshore wind farm.33kV Nexans

Thorne & Derrick International, based in the UK, are Main Distributors for the complete range of Nexans Euromold Connectors, Joints and Terminations for medium voltage and high voltage cables up to 66kV.

1.Nexans Euromold2.Nexans Euromold3.Nexans Euromold4.Nexans Euromold


Thorne & Derrick

Nexans Main UK Stockist & Distributor

Contact us for Competitive Prices & Fast Delivery from Stocks for Heat Shrink, Cold Shrink & EPDM Rubber Connectors, Joints & Terminations up to 66kV.

Go to our Price List and contact us with your enquiries.

Joints Terminations

Heat Shrink Cable Accessories for 11kV Triplex Cables

Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Accessories, Jointing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV.

Stocking & Supplying | Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Jointing Tools | Cable Pulling Eqpt | Earthing & Lightning Protection | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV

Euromold MV HV Cable Terminations, Connectors, Elbows & Joints

Euromold MV HV | Cable Terminations, Connectors, Elbows & Joints

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Includes access to our popular JOINTERS BLOG with contributions from utility professionals, linesmen and cable jointers working on MV HV EHV cables and overhead lines typically at 11kV, 33kV, 66kV and up to 132kV.

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