Marconite compound is used as a backfill to enhance the earthing effects of copper earthing rods – Marconite enables permanent, stable and low resistance earthing solutions even in difficult ground and soil conditions.
Pictured below T&D off-loading recent Marconite delivery of over 1000no 25kg bags – T&D can provide most competitive prices and delivery schedules for Marconite in the UK.
Marconite Benefits
Low resistivity – 0.001 ohm.m is extremely low when compared to Bentonite type earthing compounds with resistivity at 3 ohm.m
Versatile – Marconite is suitable for most ground conditions and becomes a permanent, solid structure that is not prone to shrinking, drying out or being washed away
Cost effective- permanent earthing solution, there is no need to remove and replace or “maintain” with additional water/salts every few years in order to achieve the desired earth values
Chemically inert – non-corrosive to steel or copper earthing products, Marconite does not attack cement structures and has a pH within the neutral range
High strength – Marconite can be used as part of the building structure itself and can achieve strengths higher than Grade 25 concrete
Thorne & Derrick are distributors of LV-HV Cable Installation, Cable Jointing & Electrical Equipment– we service UK and global businesses involved in cable installations, cable jointing, earthing, substation and electrical construction at LV, 11kV, 33kV and EHV.
T&D service utilities, power, construction, rail, mining, offshore, oil, gas and petrochemical industries. T&D distribute Electrical Safety Equipment protecting workers on underground cables, overhead powerlines, switchgear and substations at LV, MV and HV.
uploaded by Chris Dodds - Thorne & Derrick Sales & Marketing Manager
Repairing Mining Cables
This video by 3M Electrical shows how to apply 3M Mining Cable Splice Kits when repairing a damaged cable jacket or sheath.
3M Mining Cable Splice Kits 3100 Series may be used for flexible conduit and cable jacket repairs, as well as for cable splicing and jointing three conductor mine and portable cables, type 3M SHD-GC, MPF GC, and MPF.
The 3M video shows how to repair the damaged cable jacket by using 3M Mining Cable Splice Kits type 3100, 3103 and 3104.
3M Cable Splice Kit 3100
2-Conductor Flat W-Type Cable
Remove the damaged cable jacket and taper the jacket approximately one inch
Scuff and clean three inches of the cable jacket beyond the split end
Bind cable assembly with 3M Temflex Vinyl Electrical Tape 1700P staring one inch above the split or top of the taper
Apply half lap layers filling all voids until the area is returned to greater than or equal to the original cable profile
Start two inches from the 3M Scotch 130C splicing tape and apply one and a half layers of 3M Scotchcast Heavy Duty Mining 31 tape continuing two inches past the end of the 130C tape
Always wrap the Scotch 31 tape towards the machine end of the cable
Start one inch past the 3M 31 Mining Tape and apply three and half lap layers of 3M 1700P to each end to temporary secure the ends of the 31 tape jacket until the jacket reaches full bond
3M Cable Splice Kit 3103
15kV Type SHD-GC Cable
Remove the damaged cable jacket and taper the jacket approximately two inches
Scuff and clean four inches of the cable jacket beyond each split end bundle of the cable assembly and bind with 3M Temflex Vinyl Electrical Tape 1700P tape
Wrap half lap layers of Scotch Brand Linerless Rubber Splicing Tape 3M 130C building up and across the splice until it is equal to or greater than the original jacket thickness
Extend one inch past the top of the jacket tapers
Start two inches beyond the 130C tape and wrap one half lap layer of 3M Scotchcast Heavy Duty Mining Tape 31 two inches beyond the 130C tape on the opposite end
Always wrap the 3M Scotch 31 tape towards the machine end of the cable. Please Note: for purposes of this video only the MSHA number is not printed on the mining tape Scotch 31
Start one inch past the 31 tape and apply three and half lap layers of 3M 1700P tape to each end to temporarily secure the ends of the Scotch 31 tape jacket until the jacket reaches full bond
3M Cable Splice Kit 3104
2kV Type SHD-GC Cable
Remove the damaged cable jacket and taper the jacket approximately two inches
Scuff and clean four inches of the cable jacket beyond each split end
Bundle the cable assembly and bind with 3M Temflex Vinyl Electrical Tape 1700P
Starting half way up the tapers wrap half lap layers of 3M Scotch Brand 130C Tape building up and across the splice until the taper is equal or greater than the original jacket thickness
Extend pas the top of the jacket tapers
Start two inches beyond the 3M 130C tape and wrap one half lap layers of mining tape Scotch 31 extending two inches beyond the 130C tape on the opposite end
Always wrap the 3M Scotch 31 tape towards the machine end of the cable
Start one inch past the 3M Scotch 31 tape and apply three half lap layers of 3M Scotch 1700P tape to each end to temporarily secure the ends of the Scotch 31 tape jacket until the jacket reaches full bond.
3M Mining Cable Splice Kits 3100 Series
We hope you find this video informative and educational, contact T&D for technical support, quotations and stock availability for 3M Mining Cable Splice Kits .
3M Electrical Products Stocked By Thorne & Derrick International
uploaded by Chris Dodds - Thorne & Derrick Sales & Marketing Manager
Roxtec
Thorne & Derrick are distributors for Roxtec, the leading manufacturer of sealing solutions for cables and pipes, to protect electricity Transmission & Distribution assets including substations against water, gas and fire.
Roxtec H3 cable transit seals are ideal for the protection of cables and substations against constant running water entering Low, Medium & High Voltage Substations via concrete and brick foundations – the Roxtec H3 is a three-part cable transit seal that is easy to install including in wet conditions and in environments with running water; the system is suitable for normal and flood condition installation.
The cable transit withstands extreme cable bending and has a +5mm tolerance towards the aperture as well as an indicator showing when a compressed seal is achieved. The cable seal can be installed into sleeves, conduits and core drilled holes.
Partial Discharge Prevention
The Roxtec range of cable transits are resistant to constant and catastrophic water pressure and by providing firm cable retention with the cable seals forming a defence barrier against humidity and the risk of partial discharge – this ensures and maintains the optimum and uninterrupted service of substations reducing the risk of power outages.
The cable sealing system has been adopted by power utilities in the UK and overseas to seal 11kV/33kV cables – this includes both multiple single core cables in Trefoil and Triplex arrangement (BS7870) and 3 core polymeric insulated cables (XLPE & EPR including BS6622).
Below is a best practice installation guide for sealing substation cables with Roxtec H3 cable transit seals.
Installation In A Roxtec Knock-Out Sleeve
Remove the knock-out of the sleeve before inserting the seal.
The seal can be installed from the outside of the structure.
The seal can also be installed from the inside of the structure.
The seal must always be installed in the correct end of the knock out sleeve.
Installation In A Core-Drilled Hole
Installation of seal into a core-drilled hole. Use a hole saw with the appropriate diameter.
Installation In A Bolted Sleeve
For retrofit purposes an openable Roxtec sleeve can be used.
Use the flange as template for the drilling of the bolt holes.
Attach the frame to the structure using suitable sealing method and suitable stainless fasteners.
Installation In A Welded Sleeve
Weld the Roxtec sleeve to the cabinet/wall
Installation Of Cable Seals
Thorne & Derrick, working with Roxtec, can provide on-site installer training for all cable transit and sealing systems to ensure effective protection against flood damage or flammable gas migration on 132kV/66kV/33kV/11kV substations and battery rooms.
Measure the aperture according to the table below.
Remove any dirt from the sleeve/ hole.
Pull the pipes/cables through
Cables shall go straight through the seal.
Make sure that the bolts of the seal are loose.
Adapt rubber layers to fit the cables.
Test with a cable. Achieve a gap of 0-1.0 mm between the rubber halves. Adapt the layers for all cables. The halves may not differ by more than one layer.
Lubricate the three parts of the seal all around.
Insert the seal into the sleeve. Leave a 10 mm margin to simplify the installation of the last piece.
Press all three parts of the seal into the sleeve simultaneously.
If necessary, use a rubber hammer.
Tighten the screws crosswise one turn at a time. Start with the inner screws.
Signs Of Compressed Seal
The seal is compressed when the rubber expands through the fittings and when the inner part bulges.
Sectional view of the seal showing when rubber expands and bulges. The required torque depends on several things, e.g cable or pipe size, amount of used lubricant, sleeve size or material in the cable sheath.
Disassembly Of Cable Seal
Release compression by untightening all the screws.
Use a suitable tool to remove the halves of the H3 seal. Be careful not to damage the seal.
Reinstallation Of Cable Seal
Make sure that the inside surfaces of the exposed packing space are free from dirt or dust.
Adapt halves, which are to hold the additional cables or pipes, by peeling off layers until you reach the gap seen in pic. 3. The number of layers may not differ by more than one between the halves.
Achieve a gap of 0-1.0 mm between the rubber halves. If not, repeat 2.
Lubricate the inside surfaces all around with Roxtec Lubricant, especially into the corners. Continue reinstallation from step 7.
➡ Note:
Wait 24 hours or longer after installation before exposing the cables or pipes to strain or pressure
Operating temperature range of cable seals is +4 to +40 °C
Cables shall go straight through the transit seal
Cable/pipe with considerable weight needs to be supported to prevent damage or subsidence to the seal
Do not peel off the last rubber layer of each Roxtec module half
Established since 1985, T&D distribute the most extensive range of LV, MV & HV Cable Jointing, Terminating, Pulling & Installation Equipment – contact us today for a competitive quotation.
Application: Jointing Polymeric Insulated (XLPE) 66kV Single Core Cables
Cable Type: 66kV XLPE Insulation – High Voltage Power Cables
Cable Jointer: Chris Barker (EHV Cable Jointer)
Featured Manufacturer: 3M Electrical
Cold Shrink
The use of Cold Shrink applied cable accessories, including joints and terminations, has been adopted by UK and international power utilities for the connection, repair and upgrade of medium/high voltage power networks typically operating at 11kV, 33kV and 66kV.
Here, the cable jointer has used 3M Cold Shrink Cable Joints to effectively joint and connect the
Established since 1985, T&D distribute the most extensive range of LV, MV & HV Cable Jointing, Terminating, Pulling & Installation Equipment – contact us today for a competitive quotation.
Thorne & Derrick are inviting you to join LinkedIn’s fastest growing Discussion Group :Low & High Voltage Power, Cabling, Jointing, & Hazardous Area Electricals (LV-HV).
Discussion subjects include cable installations, cable jointing, electrical substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.
Network, engage and promote your profile, company or products with over 10,000 influencers.
MRR Energy Services
Guest Post by Claire Carr - MRR Energy Services (Operations & Strategy Manager)
MRR Energy Services is a service provider to the Multi-Utilities, Transmission and Distribution, Oil & Gas and Renewable Industries providing HV Services with the addition of project manpower provision providing engineering, technical and construction professionals on a permanent, temporary and project basis – this includes trained and competent high voltage cable jointing teams for UK and international projects.
As a service provider to the Multi-Utilities, Transmission and Distribution, Oil & Gas and Renewable Industries MRR works closely with market leading contractors and companies focused on supplying global engineering and technical manpower solutions, including the delivery of High Voltage Electrical & Mechnical Services for Substation Installation & Maintenance up to 400kV.
MRR Energy Services are focused on providing niche technical, commercial, management and board level functions globally with extensive experience working across a wide range of industries and clients from PLC to start-up – this includes provision of high voltage cable jointers with current Jointer Training Competency Certification from market-leading manufacturers including Pfisterer Connex, Nexans Euromold and 3M Cold Shrink.
MRR Energy Services are ISO 9001:2015 UKAS accredited.
Comprehensive Industry Insight & Understanding (gained through past & ongoing endeavours)
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T&D distribute the most extensive range of LV, MV & HV Cable Jointing, Terminating, Pulling & Installation Equipment – we service UK and international clients working on underground cables, overhead lines, substations and electrical construction at LV, 11kV, 33kV and EHV transmission and distribution voltages.
Thorne & Derrick invite you to join LinkedIn’s largest LV-HV Electrical Discussion Group : Low & High Voltage Power, Cabling, Jointing & Electricals. Discussion subjects include cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV. Network, engage and promote your profile, company or products with over 10,000 influencers.
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