Network Rail Approvals (PADS) Overhead Line Cutting Tools
This unique overhead line cutting tool by Klauke allows the user to operate and control the cutting function remotely via Bluetooth technology. Ideal for cutting applications at height where there are potential benefits from carrying out this work from ground level.
Cable cutting and crimping toolsmanufactured by Klauke are renowned for high-quality, electrical connection tools for cable crimping, cutting and punching – special cable tooling solutions for applications in a range of different sectors.
The Klauke tool is fully trialled and approved for use within Network Rail, PADS Acceptance Certificate No: PA05/06827.
When used in conjunction with telescopic or sectional operating poles the user is easily able to manoeuvre the cutter into a convenient position to enable the cutting of jumpers, conductor tail ends, vegetation and debris on or in the vicinity of power lines.
The overhead line cutting tools is available in 3 versions for cutting ACSR conductor (20mm dia max), copper and aluminium conductor (32mm dia.) or vegetation such as small tree branches up to 50mm diameter.
The cutting tool from Klauke is operated via the BTC2 remote fob which has a simple 2-function button. Available on Makita or Bosch battery platforms. All cutting tools can be operated as hand tools by removing the yellow attachment collar and switching from remote to manual operation via the Led display.
Klauke Remote Bluetooth Cutting Tool | Please contact us if you would to book a demonstration.
Cutting Tool Features
Operation can be switched between manual / remote operation using LED Display
One-button operating concept for controlling all functions
Balanced centre of gravity for easy handling and effortless operations, especially when used with hotsticks, telescopic or sectional operating rods
Quick motor stop for added user safety
Automatic retraction when cutting operation is complete. Manual retraction when required
Operated remotely using Bluetooth fob
LED for workplace illumination
Open head rotates through 300°
LED display for tool data
Yellow collar fitted with universal rose to allow all angle attachment of operating rod ensuring perfect positioning for cut
Ideal for Cable Cutting Applications at Height
Klauke Remote Bluetooth Cutting Tools
Technical Specifications
KLAUKE CAT NO
OVERHEAD LINE CUTTING RANGE
BATTERY
WEIGHT
ES20RMCFB
Max 20mm dia ACSR/Cu/Al
Bosch
2.0kg
ES20RMCFM
Max 20mm dia ACSR/Cu/Al
Makita
2.0kg
ES32RMCFB
Max 32mm dia Cu/Al
Bosch
2.0kg
ES32RMCFM
Max 32mm dia Cu/Al
Makita
2.0kg
ES50RMCFB
Max 50mm dia vegetation
Bosch
2.0kg
ES50RMCFM
Max 50mm dia vegetation
Makita
2.0kg
Klauke Remote Bluetooth Cutting ToolS
CRIMPING CABLES, LUGS & TOOLS
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types, including ratchet cable cutters.
Here Peter Hardman (Jointer – LV HV Cables) is shown expertly using the US02-7000 Tool manufactured by Ripley Tools to remove the bonded semi-conductor screen from Medium Voltage Power Cables – the cable standard type is N2XS(F)2Y (12/20 (24)kV) typically used for MV Power Distribution in several industrial sectors including data-centres.
When correctly selected and used for their intended application, specialised Cable Preparation Tools can and do prevent much of the human error identified in the field as a cause of cable joint or termination failure – this can allow MV HV cable systems to last well beyond the 30 year limit that many consider to be a cables expected life cycle.
Invest in the correct tools, get trained in their use and use them.
Start + Stop | note the integral start/stop facility guaranteeing closely controlled, perfectly clean and precise shaving by the Jointer across all cable diameter applications.
US02
The Bonded Semicon Shaving Tool has a unique blade shape which preserves the smooth surface on the XLPE insulation of medium voltage cables typically distributing electrical power at 11kV and 33kV voltages – the Ripley US02 tool eliminates the need for deburring or additional surface finishing of the cable insulation. Its optimal stability design securely supports cables with diameters from 18mm to 60mm throughout the shaving operation of the cable preparation process, prior to jointing or terminating medium voltage cables.
The US02 tool provides an exceptionally smooth finish and does not require lubricating grease as the integral wheels provide a sustained motion during the cable preparation process – the US02 has four settings on it that adjust the pitch as it winds down the cable and a stop that enables the jointer to provide a square cut to finish off. The settings are 0.5mm, 1mm, 1.5mm and 2mm.
Precision Accuracy & Effortless Repeatability for MV Cable Preparation
No Grease & No Clamps | MV HV Cables up to 60mm Diameter without the requirement for lubrication using Ripley US02-7000.
THORNE & DERRICK
SPECIALIST ELECTRICAL DISTRIBUTOR
Thorne & Derrick supply LV HV Cable Accessories, Installation & Electrical Equipment to service providers working on hyper-scale data centres including Equinix, Virtus, K2, Microsoft, CyrusOne and Interxion. We have recently supplied Warsaw RDCC (Rapid Deployment Data Centres) with sealing systems for the protection of cable ducts against water ingress/gas migration and cable termination products for the connection of 33kV power cables into gas-insulated switchgear and transformers – the project is part of a $1 billion digital transformation plan for Poland announced by Microsoft.
We can assist with the Competitive Supply & Technical Specificationof joints, terminations, connectors and preparation tools for the energisation of all types of air or gas insulated electrical equipment from stock up to 66kV.
Secure Ladder Openings & Prevent Falls From Height With Self-Closing Industrial Safety Gates
Organisations and employers are responsible for ensuring safety when working at heights. To ensure the safety of individuals exposed to potential hazards, the use of safety-gates can be an effective and reliable alternative to traditional safety methods.
Even though traditional methods like chains, bars and sliding link tubes are still used to ensure access and egress to rooftops from ladders, potential hazards still exist. These methods rely on correct usage and can therefore be unreliable if used incorrectly.
CableSafe recommend the use of double bar safety gates over single bar safety gates.
Self-closing safety gates are spring loaded, therefore they automatically close behind the user and maintain a safe barrier to protect personnel. The automatic closing door reduces the potential of human error.
➡ Thorne & Derrick supply the complete range of Safety Tools & Equipmentto enable safe working in sectors such as the construction, renewables, data centres, rail, manufacturing and oil, gas, petrochemical industries. We also offer a range of Push Pull Tools for the reduction in Hand Injuries in the workplace designed to improve safety at work.
Cable Safe Self Closing Safety Gate
The self-closing double bar safety gate from CableSafe is designed to prevent falls from heights at ladder openings, working platforms or pedestrian areas. The safety gates exceed the EUISO 14122-3 standard requirements and is TÜV tested (certificates available on request). This European standard requires a self-closing gate with at least a hand and knee-rail. This self closing gate proven design is successfully used over 30 years, sold 500,000+ units in over 60 countries.
The industrial safety gate uses gravity to close, therefore is non-dependant on springs, dampers, cams or operators.
CableSafe safety gates are easy to install as well as easy to adjust with any new or existing structures. The Self-closing safety gates can be cut down and adjusted to fit the on-site openings; therefore no measurements are required before purchase. Since the gates are used as barriers to prevent unintended egress, they undergo extensive tests of durability and reliability to ensure that they are corrosion resistant and maintenance free. Regardless of how much weight is exerted on the gate, it does not bend, twist or break.
Safety Gates Features & Benefits
The self-closing industrial safety gates are considered ideal for elevated platforms because they provide permanent protection to users. As soon as the worker passes through the gap the door instantly closes behind, eliminating the risk and ensuring permanent safety. Safety gates are overall a cost-effective and simple safety solution: installation and adjustments are a one-time investment and there are no requirements for cleaning and maintenance.
Easy to install (light weight).
Maintenance free (corrosion resistant).
Economical (less expensive than steel).
Quick delivery of Self-Closing Safety Gates from stock
No wear (PTFE bearings).
High visibility (safety-yellow coloured).
Technical Sepcifications
Gate automatically closes by gravity: gravity powered closing safety gate.
Gate operates in all conditions.
Rises when opened; Returns closed when released.
Reliable (TÜV-tested, exceeds EN ISO 14122).
Design does not depend on springs, cams, bearings, or the operator.
Withstands 400 lb (180kg) impact test at ambient temperatures, as well as extreme temperatures (-51°F / -46°C).
Excellent outdoor weatherability. Supports heavy loads 24/7.
Due to chemical matrix, material will discolor but not degrade.
No loss of tensile strength after 9 month UV-exposure tests in Arizona and Florida.
Available in 4 sizes: Opening (mm/inch) between posts specifies size.
Cable Safety Equipment
CableSafe® Safety solutions are critical cable essentials and are well proven construction safety products. The CableSafe® range of cable hooks can be used during maintenance, turnaround, outages, shutdowns, construction work to suspend cables and hoses and other work gear and equipment from the working space.
Thorne & Derrick stock and distribute a range of Safety Toolsincluding Push Pull Tools from Hand Safety Tool Company designed to minimise hand injuries by keeping hands out of the line of fire.
DIN 46235 is a standard that defines the applications, dimensions and the designation of compression cable lugs. Compression cable lugs according to this standard may be used for one, several, fine and super-fine stranded conductors.
The conductor design is defined in DIN EN 60228 (IEC 60228). The conductor design was previously described in VDE 0295. Copper cables according to DIN 48201-1 can also be processed using these cable lugs.
▶ Thorne & Derrick International, based in the UK, are leading suppliers of cable crimp lugs and associated crimping tools for Low, Medium & High Voltage Cables and Power Systems – this series of articles by Klauke discusses the theory and practise of installing compression type cable lugs and connectors.
When processing sector conductors, attention must be paid to ensure that the sector conductors are pre-rounded using the corresponding tool. Pre-rounding dies with the right sector sleeves are suitable for this purpose, for example.
The markings on the product provide useful information about the origin and use of the compression cable lugs – the same also applies to tubular cable lugs. Here is an example of what “KL 20 12 – 120” means:
KL: Manufacturer code (Klauke in this particular instance)
20: Tool number (only for cable lugs according to DIN 46235)
12: Size of standard metric bolt dimensions for the connecting bolts – in this case M 12 screws
120: Specified nominal cross-section of conductor in mm²
3 types of lugs: DIN cable lugs, standard tubular cable lugs and sheet metal terminals (from left to right)
Compression cable lugs also have markings that provide information regarding the number and width of crimpings. The standard recommends hexagonal crimping dies according to DIN 48083-4 for processing purposes. The hexagonal dimensions are described in this standard. This means you can be sure the connection is definitely DIN-compliant.
The conductor nominal cross-sections of compression cable lugs range from 6sqmm to 1000sqmm, the hole diameter for the connecting bolt is between M5 and M20.
Compression cable lugs are made from electrolyte copper: a copper tube is shaped into a cable lug by crimping and cutting. Compression cable lugs are tin plated as standard to protect against corrosion – just like tubular cable lugs and solderless terminals. However bright finish versions are available as well.
The associated compression joint is defined in DIN 46267-1. However, the properties and processing are identical.
Cable cutting and crimping tools manufactured by Klauke are renowned for high-quality, electrical connection tools for cable crimping, cutting and punching – special cable tooling solutions for applications in a range of different sectors.
CRIMPING CABLES, LUGS & TOOLS
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
Thorne & Derrick International are delighted to be exhibiting at SPE Offshore Europe in September this year. T&D are at the heart of our planets Energy Transition.
The transition to a sustainable energy future depends on our industry. SPE Offshore Europe helps the offshore energy value chain to accelerate the transition to a better energy future by uniting the power of expertise, knowledge and innovative technology to drive progress.
OE is a platform for collaboration, progress and results, designed by the industry for the industry, both with its year-round digital content and at its hub in Aberdeen. This is the meeting point for a community with a common purpose, expressed in the show’s strong spirit of engagement and teamwork.
“Accelerating the transition to a better energy future”
Established in 1985, T&D are Experts & Innovators of Equipment for Explosive Atmospheres to deliver technical solutions that improve safety, compliance and cost-efficiency. Specialist Distributors of LV HV Electrical Cables, Accessories & Power Distribution Products to UK and international oil/gas and renewable energy projects
We are based in North-East England, recognised as a key strategic location to service the offshore renewables energy market in the UK, from the North Sea to the Nordics – our Exports Division support international offshore wind power projects from USA to China.
We will be exhibiting Low & High Voltage Electrical Power, Heating, Ventilation, Lighting, Safety & Security Products to improve asset reliability, efficiency and safety while assisting energy transition.
We look forward to a successful event and meeting up with other Exhibitors, Customers, Suppliers and Stakeholders.
Below is a snapshot of brands that we will represent at Offshore Europe.
Specialist Distributors to the UK and international Offshore Wind & Renewable industry to provide safe and reliable LV HV Electrical Cable & Power Distribution Systems up to 66kV – we are highly customer responsive and absolutely committed to providing a world-class service.
Understanding client demands is key to our business strategy as is our commitment to providing fit for purpose, independent technical proposals that fulfil customer specifications. We also strive to bring product innovation to our clients to help develop safer, reliable and cost efficient working procedures.
