Cable Cleats

BAND-IT Band Clamps Used In TR-343 Transducer Assembly

BAND-IT ULTRA-LOK Alloy 625 Clamps

Secure Rubber Boot on TR-343 Transducer Elements

A key component of sonar systems for surface military vessels is the AN/SQS-53C Sonar array, made up of 576 TR-343 Transducers, the array is located in the “bulb” on the bow just below the water surface. Each of those transducers contains a rubber boot or sleeve secured with an ULTRA-LOK Alloy 625 band.

BAND-IT IDENTIFIED AS ONLY SOURCE

During the sourcing process, the US Navy identified BAND-IT as the only responsible source capable of providing the required supplies. Citing the potential for delays and unrecovered costs, the agency chose BAND-IT as the only approved manufacturer based on performance and testing requirements of the Critical Item Production Fabrication Specifications (CIPFS) for the Transducer.

BAND-IT ULTRA-LOK Clamps

TR-343 Transducer by the Numbers

• Current Quantity: 44,352
• 576 Identical Transducers make up the Sonar Transducer Array Unit 717
• Sonar Detecting Ranging Set AN/SQS-53C(V) 1&2 used on all Arleigh Burke DDG-51 Destroyers and several Ticonderoga CG-47 Class Cruisers

BAND-IT – DISTRIBUTORS, STOCKISTS & SUPPLIERS

Thorne & Derrick provide competitive prices and fast delivery from stock for the complete range of BAND-IT stainless steel cable ties.

BAND-IT BAND-FAST Clamps Used In EJP Electric Submersible Pumping Systems

BAND-IT BAND-FAST

Stainless Steel Cable Clamps

BAND-IT BAND-FAST

Precut BAND-FAST Clamps Delivers Performance & Value

In EJP Electric Submersible Pumping Systems

Epsindo Jaya Pratama (EJP) is a company that values quality.

If you visit EJP’s website, you will see a section that describes the standards they maintain for the pumping systems they produce, and the customer experience they promise. But like every business, they also are cost-conscious. The drive to cut costs for manufacturing their Electric Submersible Pumping (ESP) System compelled EJP to switch from BAND-IT fasteners to a competitor’s range of cable ties, a decision they soon reconsidered.

MONEY FLOWS WHEN OIL FLOWS

Subsea downhole oil extraction is different from convention drilling in the oil and gas industry because most of the energy required to transport the produced fluid is supplied by mechanical means rather than by reservoir pressure. That puts more “pressure” on ESP systems. Any time the system needs maintenance or repair, production is interrupted, and the well isn’t generating oil or revenue.

➡ BAND-FAST is part of a full line of products that have achieved the highest level of quality certification ISO 14001:2004 | ISO 9001:2008 | IATF 16949

BAND-IT XE4809 Fromm Pneumatic Combination Banding Tool

BAND-IT BAND-FAST Stainless Steel Clamps

EJP’s customers expect their investment to pay off in reliability, and that expectation extends all the way down to the clamps. When EJP changed from BAND-IT to a cheap fastener made in China, the customer experience they delivered suffered – a direct result of the increased failure of the clamps.

Even though EJP had stopped using BAND-IT clamps, Fraser Ng, OEM/Project Manager for BAND-IT, maintained contact with them. “I had advised them of the high possibility that non-reputable companies in China may supply sub-standard quality . It really happened to them. The material they paid for did not meet their requirements.”

➡ BAND-FAST clamps can be secured with seals, clips, ear-lokt buckles or centre punch clips to meet all of your fastening needs.

BAND-IT – DISTRIBUTORS, STOCKISTS & SUPPLIERS

Thorne & Derrick provide competitive prices and fast delivery from stock for the complete range of BAND-IT stainless steel cable ties.

BAND-IT ULTRA-LOK Cable Clamps Reduce Cable Theft | Case Study

Cable Clamps

Cable Theft is a Growing Problem Worldwide

Cable theft occurs globally, but in South Africa it’s fast becoming a national crisis.

Estimates put the loss between 5-7 billion Rand (423 – 593 million USD) a year, with serious implications for the country’s economy, reliability of electricity supply and security.

Cable thefts can cause power outages that could last for days, with copper cable thefts constituting more than 90% of all these thefts. The cost of replacing the metal has a significant disruptive effect on industry and contributes to increased tariffs and prices for ordinary South Africans. Furthermore, the replacement of stolen LV MV HV cables has to take preference over essential maintenance.

Tamper Resistant ULTRA-LOK Cable Clamps

To deter theft, the security of any traditional cable installation can be increased by applying an ULTRA-LOK clamp as frequently as every 150mm of cable. The effectiveness of the ULTRA-LOK cable clamps was recently proved at a client site in August 2015. The client operates in the petrochemical industry, where conveyer belts are located in secluded areas and are difficult to monitor making cable theft monitoring a major challenge. The verdict, after looking at various BAND-IT ties, was that the ULTRA-LOK open end clamp and installation tool would be the best suited to the client’s projects.

BAND-IT’s team was tasked with supplying the client with application tools and clamps, and provided training to the operators that installed the clamps.

INSTALLATION: UL4000-D TOOL

For installing the BAND-IT ULTRA-LOK clamps out in the field, the BAND-IT UL400-D tool is recommended, as it is ideal for mobile installations. The UL400-D power tool uses pre-set tension settings with ULTRA-LOK bands to consistently achieve maximum clamping strength. One tool tightens the clamp and cuts off the tail right at the buckle for a smooth installation. Powered with a Lithium-ion battery, the UL4000-D battery charge lasts longer with consistent peak performance through the life of the battery.

• Speed: Installs cable clamps 3-5x faster than hand tools
• Strength: 20% stronger than BAND-IT band & buckle, full tension lock, provides tighter clamp than band & buckle
• Easy to use: Training takes minutes, reduces mistakes vs. stainless steel band & buckle
• Save money: Faster installation provides lowest installed costs, power tool eliminates costly training vs. band & buckle installation tools, increases productivity and quickly move to your next job
• Safety: Less time spent in hazardous work zone, reduces injuries caused by hand tools, reduces fatigue and chronic ailments caused by hand tools, optional UL Safety Belt available

BAND-IT – DISTRIBUTORS, STOCKISTS & SUPPLIERS

Thorne & Derrick provide competitive prices and fast delivery from stock for the complete range of BAND-IT stainless steel cable ties.

Stainless Steel Cable Ties Replace Plastic Ties In Harsh Environments

Stainless Steel Cable Ties

BAND-IT Cable Ties

Shine At Precious Metals Refining, Smelting Complex

The conditions in the refinery complex are unique due to its highly-corrosive and hazardous area atmosphere, as even 304 stainless steel is subject to rust after an extended period. Therefore, the specific requirement was for high-strength, durable cable banding / strapping solutions to cater for these challenging conditions. Previously the company was using plastic cable ties for the facility’s electric cables, which proved not durable in the harsh operating environment.

Over a five-month period, Banding & ID Solutions Africa has been upgrading the tying system used on the cables at the refinery complex using a mixture of reusable BAND-IT cable ties. To date, it has supplied about 10,000 reusable BAND-IT cable ties to the company.

BAND-IT Cable Ties Outlast Plastic Cable Ties

The cable straps are expected to last up to five years before they need to be replaced, which is significantly longer than the six-month lifespan of the plastic cable ties (non-metallic) used previously.

In addition to BAND-IT Ties being well-suited to the application at hand, the contractor was impressed that the cable ties were easy to install using a ratchet-operated BAND-IT C075 Bantam strapping tool.

BAND-IT Tools

BAND-IT Ties

Thorne & Derrick distribute Stainless Steel Cable Ties manufactured by BAND-IT for bundling, strapping and locating low, medium and high voltage MV HV cables.

Cable ties manufactured from stainless steel are used in industrial and hazardous area locations where high temperature and exposure to corrosive atmospheres requires a high security cable tie and clamping solution – the cable ties provide excellent resistance to weather conditions, UV radiation, extreme temperature, aggressive chemicals or fire.

The cable ties are used to bundle, fasten, clamp and tie LV MV HV cables onto cable containment including cable tray, ladder or basket. The high strength, corrosion-resistant cable ties provide excellent support for all types of power, control and instrumentation cables with resistance to chemical corrosion, UV and vibration.

We provide competitive prices for stainless steel cable ties and cable cleats and cable hanging systems from extensive stocks to UK and international destinations.

➡ Thorne & Derrick stock and distribute the complete range of Band & Buckle products and tools manufactured by BAND-IT from stainless steel used to fasten, strap and clamp LV MV HV cables, pipes and hoses.

See also Cable Cleats |  Cable Banding | Cable Ties | Cable Tags | Cable Markers

BAND-FAST Reduces Cable Management Material & Labour Costs by 50%

Stainless Steel Cable Clamps

BAND-IT BAND-FAST

The Aker H-6e Drilling Rig is one of the largest and most sophisticated semisubmersibles ever commissioned. It is no surprise that every detail was carefully considered in its development – including how to best secure and clamps cables running through the rig.

Traditionally, cable cleats have been used for this application.

However, Aker Solutions was looking for a less expensive, easier to install and more lightweight option for cable management, one that also would minimize the risk of short circuits.

BAND-IT PPA-coated BAND-FAST clamps were recommended.

BAND-FAST ACES THE TEST

Adopting a new solution calls for rigorous evaluation. You need to assure not just cost savings but performance. To put the recommended clamp to the test, SINTEF (Norway’s largest independent research organization in Scandinavia) and Aker Solutions jointly evaluated the suitability of 5/8″ wide PPA Coated BAND-FAST clamps as an alternative to cable cleats under short circuit conditions.

BAND-FAST scored beyond expectations, and as a result more than 40,000 were used on the project.

Specifications for BAND-FAST Used on the Aker H-6e Rig

• 316 Stainless Steel, 5/8″ wide
• PPA 571 Coating: halogen-free, low smoke & fume
• DNV and GL Type approved materials

WHAT MAKES BAND-FAST BETTER?

BAND-FAST clamps are a superior choice for many reasons. The lower profile of finished cable runs save space, and the PPA coating reduces the risk of damaging cables as they are pulled. Using the BAND-IT C075 installation tool, the captive sealing clip is quickly and precisely locked into place when fastening,

Overall, labour is reduced by 50%, compared to installing cleats.

When it comes to the costs, it’s simple: clamps are less expensive than cable cleats. That difference really adds up when you consider that there are more than 40,000 fixing points on the Aker H-6e.

BAND-IT C075 Bantam Tool

Sometimes, One Size Fits All!

One dilemma with cleats is that you need to invest in a comprehensive stock to accommodate different sizes of wires. BAND-FAST clamps easily adjust to accommodate a wide range of cables and will hold single, trefoil and quadrafoil configurations.

By going with clamps instead of cleats, Aker was able to drastically reduce their inventory. A bonus is that the reduced weight of materials on rig leads to increased production capability.

More Than Just Cost Savings

Any reduction in risk is welcome in the Oil & Gas industry.

BAND-FAST clamps are light and easy to carry, which is precisely opposite of cleats. Their low weight translates into reduced fatigue and less stress-related injuries.

There is no danger of being hit by an accidentally dropped cleat, and in this case Aker further reduced drop-risk by adding a wrist strap to the installation tool – a simple yet important solution.

➡ In addition to 316 Stainless Steel, BAND-FAST is also available in 201 Stainless Steel, Titanium, Alloy 400, Alloy 625, and other materials upon request.

BAND-IT Can Help You Make Changes With Confidence

Balancing the potential positive impact of making a design change against the established specification can be risky. You need to make that decision with confidence. When it’s time for you to re-evaluate your cable management, turn to BAND-IT.

Thorne & Derrick can help you find the correct, cost-effective, tested solution that exceeds your performance requirements and helps cut costs.

➡ Thorne & Derrick stock and distribute the complete range of Band & Buckle products and tools manufactured by BAND-IT from stainless steel used to fasten, strap and clamp LV MV HV cables, pipes and hoses.

See also Cable Cleats |  Cable Banding | Cable Ties | Cable Tags | Cable Markers