Cembre HT131-C Crimping Tool (up to 400sqmm cables)

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Cembre HT131-C Crimping Tool (up to 400sqmm cables)

Cembre HT131-C Crimping Tool (up to 400sqmm cables LV HV)

LV-HV Cable Crimping Tools

HT131-C

Cembre HT131-C hydraulic cable crimping tool is a manual tool for the crimping of low and high voltage cable lugs, splices and connectors up to 400sqmm.

Cembre HT131-C crimping tool is lightweight and ideal for use on overhead lines and other LV-HV cable jointing, splicing and terminating applications. The hydraulic crimping tool features spring loaded handles allowing the Cembre die sets to be advanced with one hand – the other hand free to position the electrical connector prior to crimping.

In addition, the crimp tool head is fully rotatable through 180 degrees for ease of use and comfort for the user enabling crimping in confined or restricted areas including LV-HV switchgear, substations and electrical panels. The built in safety valve also by-pass the oil supply when maximum pressure has been reached.

Cembre HT131-C hydraulic crimping tool is modified to accept die sets to perform “Deep Stepped Indent” system of crimping on aluminium cables.

Cembre HT131-C tool is suitable for compression of electrical connectors on conductors up to 400sqmm (800 MCM) and has three operating positions identified on the main handle.

The two-speed ram advance of the HT131-C allows for easy positioning of the connector, prior to the crimping process.

Cembre crimping tools should be cleaned daily (or after use) with a clean cloth removing any residue in particular particles close to pivots and moveable parts. Every six months it is essential Cembre HT131-Ccheck the oil level in the reservoir. If necessary fill oil level to the top lip and remove any excess air from the reservoir.

For storage and protection the Cembre HT131-C tool is supplied in a robust carrying case for storage of the crimping tool and up to 14 sets of die sets.

  • Dimensions 620x380x135mm

HT131-C Crimping Tool Main Applications

LV Cable Lugs Splices C Sleeve Connectors HV Cable Lugs Splices
400sqmm 185sqmm 400sqmm

HT131-C Dimensions

Cable Crimping Force  Length Width Weight
130kN 473mm 144mm 5.5kg

 

Cembre HT131-C Hydraulic Crimping Tools

User Instructions

Setting

  • With the Cembre HT131-C tool is in rest position operate as follows:
  • Select the appropriate die set for the connector.
  • Insert the die in the upper seat of the tool head until it is locked by die/head pin. To ease the die insertion, keep die/head release pin depressed.
  • Insert the die in the seat on the head of main ram until it is locked by die/ram retainer pin. To ease this operation, keep die/ram release pin depressed.
  • Insert the conductor in the connector.
  • Position the connector between the dies and ensure the correct location of the crimp.

Die Advancement

  • Set the HT131-C tool on release position by rotating main hanle; open the moveable handle.
  • Rotate main handle to operating position .
  • Operate moveable handle for lower die advancement. This first stage rapidly closes the dies to the connector.
  • Never place the tool under pressure without inserting the dies, as this could cause damage to the head and the ram.
  • Make sure the dies are exactly positioned on desired crimp point, otherwise re-open dies and position the connector again.

Cable Crimping

  • Continue operating the moveable handle. The tool will automatically change over to the high pressure stage. The ram will advance until the dies meet.
  • It is recommended to continue pumping until the maximum pressure valve is activated and a “click” is heard.

Dies re-opening

  • Rotate the main handle to release position .
  • Close handles thoroughly: the ram will then retract, with the consequent opening of the dies.

Rest setting

  • Retract thoroughly the ram.
  • Keeping handles closed rotate further the main handle to rest position ; the moveable handle will be thus locked.
  • Store the tool in the case.

Die replacement

To replace dies operate as follows:

Upper die

  • Take the die off its guide by pushing the die/head release pin.
  • Insert replacement die until secured by the die retaining pin.

Lower die

  • Take the die off its guide by pushing the die/ram release pin.
  • To facilitate this operation an advancement of 3÷4 mm (0.11-0.16 in.) of the ram is suggested.
  • Insert the new die in its guide till die/ram retainer pin will hold it properly.

Cembre HT131-C Crimping Tool

Technical Specification

Cembre HT131-C Crimping Tool Specification
Width 144mm
Length 473mm
Crimping Force Developed 130kN
Type of Action Crimp
Weight 5.5kg
Opening of the Head 25mm
Nominal Pressure 700 bar
Cembre HT131-C

Cembre HT131-C Hydraulic Crimping Tool

Cembre HT131-C

Cembre HT131-C supplied with protective carrying case, tool manual and crimp die sets

Cembre Crimping Tools

Cembre offer a range of crimping tools including HT51 | HT120 | HT81-U | HT131-C | HT45-E | HT131-UC

LV- HV Cable Crimping Applications

Cembre HT131-C hydraulic crimping tool is generally used to terminate conductors during the installation of LV cable glands (up to 400sqmm) or MV HV joints and terminations (up to 400sqmm) – this includes both Cold Shrink and heat shrink types.

  • LV Cable Lugs & Splices – up to 400sqmm cable conductors
  • HV Cable Lugs & Splices (11kV-33kV) – up to 400sqmm cable conductors (Splices limited to the cable insulation diameter)
  • “C” Sleeve Copper Connectors – up to 185sqmm cable conductors
  • Insulated Terminals – up to 240sqmm cable conductors

➡ For Cembre electrical connections, see Cable Crimps, Lugs & Connectors

Contact T&D to discuss crimping cables at MV-HV, including 11kV-33kV, to ensure correct Cembre tool, lug/splice and die set selection – visit battery crimping tools for repetitive crimping of cables without strain injury or worker fatigue.

Full range of battery cable cutting tools also available.

Cembre HT131-C Crimping Tool (up to 400sqmm cables) 1

Cembre HT131-C Crimping Tool & Case

 

CRIMPING DIE SET GUIDE FOR CEMBRE HT131-C

Cembre provides a matched crimping system to ensure secure LV MV HV electrical connections (lugs and splices) manufactured from copper or aluminium in accordance with CE Marking and international standards – includes a full range of nest, indentor and die sets compatible with their hydraulic and battery crimping tools, all manufactured by Cembre.

Cembre Copper Tube Connectors & Cable Lugs

Copper Conductor sqmm Connector Hexagonal Crimp Indent Crimp
Low str. Flex Terminal Lug Through Connector Die Set No of Crimps Nest Indentor No of Crimps
4-6 A1-M L1-M
10 A2-M
A2-P12
L2-M ME2-C 1 MA2-C PA10-C 1
16 A3-M
A3-P14
L3-M ME3-C 1 1
25 A5-M
A5-P16
L5-M ME5-C 1 MA5-C 1
35 25
35
A7-M
A7-P20
L7-M ME7-C 1 MA7-C 1
35 A9-M ME9-C 1 MA9-C 1
50 50 A10-M
A10-P25
L10-M ME10-C 1 MA10-C 1
50 A12-M ME12-C 1 MA12-C PA24-C 1
70 70 A14-M
A14-P30
L14-M ME14-C 1 MA14-C 1
70 A17-M ME17-C 1 MA17-C 1
95 95 A19-M L19-M ME19-C 1 MA19-C 1
95 A20-M ME20-C 1 MA20-C 1
120 120 A24-M L24-M ME24-C 1 MA24-C 1
120 A29-M ME29-C 1 MA29-C PA48-C 1
150 150 A30-M L30-M ME30-C 1 MA30-C 1
150 A35-M ME35-C 1 MA35-C 1
185 185 A37-M L37-M ME37-C 1 MA37-C 1
185 A40-M ME40-C 1 MA40-C 1
240 240 A48-M L48-M ME48-C 2 MA48-C 1
300 240
300
A60-M
A60-4ESI
L60-M ME60-C 3 MA60-C PA60-C 1
400 300 A80-M
A80-4ESI
L80-M ME80-C 3

 

Die Set Options

A complete range of die sets are available for installing and crimping all types of Cembre lugs and connectors when using the HT131-C crimping tool.

Cable Conductor Size A Range Lugs LV 600/1000V 2A Range Lugs MV HV 11kV 33kV Flexible Copper Lugs ANE Nylon Insulated Lugs CA Copper Lugs  AA Aluminium Cable Lugs CAA Bi-Metallic Cable Lugs
10sqmm ME2-C ME2-C MN2RF-C
16sqmm ME3-C ME3-C MN3RF-C MK16-C MK16-C
25sqmm ME5-C ME5-C MN5RF-C MMT25-C MK16-C MK16-C
35sqmm ME7-C ME7-C ME9-C MN7RF-C MMT50-C MK16-C MK16-C
50sqmm ME10-C ME10-C ME12-C MN10RF-C MMT50-C MK20-C MK20-C
70sqmm ME14-C ME14-C ME17-C MN14RF-C MMT95-C MK20-C MK20-C
95sqmm ME19-C ME19-C ME20-C MN19RF-C MMT95-C MK20-C MK20-C
120sqmm ME24-C ME24-C ME29-C MN24RF-C MMT200-C MK25-C MK25-C
150sqmm ME30-C ME30-C ME35-C MN30RF-C MMT200-C MK25-C MK25-C
185sqmm ME37-C ME37-C ME40-C MMT200-C MK32L-C MK32L-C
240sqmm ME48-C ME48-C MMT315-C MK32L-C MK32L-C
300sqmm ME60-C ME60-C MMT315-C MK34L-C MK34L-C
400sqmm ME80-C ME80-C ME80-C

For crimping applications including high voltage copper connectors and high voltage cable lugs including IEC228/BS6360 conductors please contact T&D.

➡ See Cable Jointing Tools for a complete range of LV-HV-HV Tools to enable outer sheath removal, insulation removal and screen stripping from power cables operating typically at 11kV, 33kV, 66kV, 132kV and up to 400kV.

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