In an increasingly digital world, Cable Cleats in Data Centres are crucial in support of the backbone of global connectivity. Every click, transaction, and streamed video relies on complex Data Centre infrastructures operating seamlessly. As the demand for high-speed data and reliable uptime continues to grow, so too does the need for robust electrical infrastructure. Among the often-overlooked yet crucial components of Data Centre design is cable management – ensuring that LV MV HV Power Cables and data cables are installed, protected, and maintained to the highest standards.
What is a Cable Cleat?
Cable Cleats are devices used to secure, fix, strap and support electrical power cables in an installation, ensuring safe operation and prevention of damage or injury, specifically in the event of a short circuit. Cable Cleats in Data Centres are ultimately purposed to increase/enhanced safety, organisation, cable protection, containment and ensure optimal performance. Typically, Cable Cleats are designed to be attached to various surfaces, such as ladders, trays, struts, rails, or beams.
LV MV HV Power Cable Management in Data Centres
Modern data centres are high-density environments where vast amounts of power are distributed through extensive cabling systems. These installations face several key challenges:
High Power Demand: Data Centres require vast amounts of electrical power, leading to high-capacity cabling systems that must be properly supported and secured.
Thermal Management: Poor cable management with no Cable Cleat usage can obstruct airflow, leading to overheating and reduced efficiency.
Fire Safety: Electrical faults, if not properly contained, can pose a serious risk to critical infrastructure and personnel. Regulations require secure cable installation to prevent short circuits and mitigate fire hazards.
Maintenance and Upgrades: Well-organised cabling simplifies maintenance and reduces downtime as data centres are continually evolving.
Cable Cleats Critical Role in Ensuring Safety and Performance
Cable Cleats, Clamps & Hangers play a fundamental role in securing electrical power cables, particularly in high-voltage environments. While they may be a small component of the overall electrical system, their importance cannot be overstated. Cable Cleats in Data Centres provide vital protection by:
Protection during Short Circuits and Electrical Failures: In the event of a fault, the forces generated by high-powered electrical cables can be immense. Without proper restraint, power cables can move violently, leading to catastrophic failures. Cable Cleats hold cables in place, mitigating these risks.
Ensuring Compliance with Industry Standards: International regulations, such as IEC 61914Power Cable Standards, set stringent requirements for cable fixing and restraint systems. High-quality cable cleats ensure compliance with these safety standards.
Aiding Thermal Management: Securely spaced cables allow for improved airflow and more efficient heat dissipation, contributing to the overall energy efficiency of a Data Centre.
Enhancing Longevity and Reliability: Properly restrained cables experience less wear and tear over time, reducing the likelihood of maintenance issues and unplanned outages.
How Do You Choose the Right Cable Cleats for Data Centres?
Not all Cable Cleats are created equal, and selecting the right product for a Data Centre environment requires careful consideration to provide optimal LV MV HV power cable support. Key factors include:
Performance Under Fault Conditions: Cleats must be tested under high short-circuit conditions to ensure they provide adequate restraint in the event of a fault.
Material Selection: Corrosion-resistant materials such as stainless steel or high-strength polymers are ideal for ensuring longevity.
Installation Flexibility: Data centres often require custom cable arrangements, so cleats should allow for easy installation and adaptability to different configurations.
Cable Cleats, Clamps & Hangers
Cable Cleats in Data Centres aren’t necessarily the most visible component. However, Cable Cleats, Clamps & Hangers play an indispensable role in securing the power supply that keeps the digital world running from Data Centres. A well-designed support system incorporating compatible Cable Cleats protects infrastructure while contributing to operational efficiency and regulatory compliance.
Cable Clamps | Single & 2 Hole Clamps | Aluminium & Plastic | No-Bolts Cleats Stackable & Boltless LU Approved
Thorne & Derrick are stockists and suppliers of a complete range of Cable Cleats used to clamp and retain low, medium and high voltage cables in the event of a short circuit, including 11kV/33kV MV HV power cables – single-way cable cleats, trefoil cable cleats, quadrofoil cable cleats, emperor cable cleats and multiple bundled cable configurations can be cleated using Ellis Patents and Prysmian manufactured Cable Cleats in a choice of materials including nylon, stainless steel and aluminium.
The Cembre MG4 Thermal Transfer Printer is setting new standards in industrial labelling and marking solutions. With its cutting-edge features and exceptional versatility, the MG4 is designed to meet the high demands of modern industries, offering a combination of eco-friendliness, efficiency, and reliability for all your marking needs.
With decades of expertise behind it, the MG4 is more than just a thermal transfer printer. It’s a versatile, high-performance solution that enhances the productivity of workers on-site and in the office. Designed to fit seamlessly into any operation, it offers not only high-quality prints but also a suite of advanced features that make it a perfect fit for both large enterprises and small businesses alike. Let’s take a deeper dive into the key features that make the Cembre MG4 a revolutionary tool for industrial labelling.
Technical Specifications
Printing Technology: Thermal transfer
Print Resolution: 300 x 600 DPI
Print Area: 140 x 110 mm
Supply Voltage: 100-240 V
Power Frequency: 50-60 Hz
Power Consumption: 90 W
Dimensions: Length 409 mm, Width 236 mm, Height 240 mm
Weight: 6.1 kg
Key Features of the Cembre MG4
Advanced Ribbon-Saving Technology Cembre has incorporated an innovative ribbon-saving system into the MG4, optimising ribbon usage for maximum efficiency. This reduces waste and operational costs, ensuring that only the necessary amount of ribbon is consumed for each print job. Not only does this make it more cost-effective, but it’s also environmentally friendly – a big plus for sustainability-conscious businesses.
Intuitive User Interface The MG4 features a large 5-inch touchscreen display, providing users with a user-friendly interface to manage print projects with ease. Whether used in an office environment, production facility, or directly on-site, the simple setup and operation streamline daily tasks, making the MG4E the perfect solution for both novice and experienced users alike.
Versatile Power Options The MG4 offers flexibility with its power supply options. It can run off a mains power source or be powered by Cembre CAS Alliance rechargeable batteries. This dual power capability ensures that the MG4 is fully portable, meaning you can take it directly to the site of your marking task, increasing productivity in the process.
Comprehensive Connectivity In today’s interconnected world, flexibility is crucial, and the MG4 delivers with a variety of connectivity options. Whether using USB, LAN, Wi-Fi, or Wi-Fi Direct, you can easily print directly from a PC, smartphone, or tablet. This feature maximises convenience for users, ensuring a smooth and adaptable workflow regardless of the work environment.
Exceptional Print Quality The MG4E is engineered to provide high-quality, durable prints. With a resolution of 300 x 600 DPI and a maximum print area of 140 x 110 mm, you can rely on the printer to produce crisp, clear labels that stand up to harsh environments. Whether printing on PVC, polyolefin, or halogen-free polycarbonate materials, your labels will remain legible and intact, even under demanding conditions.
Robust and Durable Design Durability is a key concern in industrial environments, and the Cembre MG4 excels in this area. Built with a rugged, industrial-grade design, this thermal transfer printer is built to withstand heavy-duty use in even the toughest of conditions. Its strong construction ensures that you can rely on it day in, day out, no matter how challenging your work environment.
High-Speed Printing Speed is essential when managing large print jobs, and the MG4 delivers. Capable of printing 112 cable tags in under 20 seconds, the MG4 ensures that time-consuming tasks are completed swiftly, boosting productivity and minimizing downtime.
Seamless Integration with Design Software Designed with efficiency in mind, the MG4 integrates with Eplan Electric P8 and GeniusPro software, allowing users to import projects directly from the design software to the printer. This feature eliminates the need for manual setup, automates the tag and label printing process, and enables a streamlined workflow that maximises productivity.
Cembre is a leading European manufacturer of electrical connectors, crimping tools, cutting tools, and a variety of accessories for LV (low voltage), MV (medium voltage), and HV (high voltage) power systems. Designed for switchgear and control panels, Cembre tools are ideal for installing low and medium voltage connectors and cable lugs.
Thorne & Derrick | Preferred UK Stockists & Distributors for Klauke
Battery-Powered Hydraulic Bolt Cutters
Klauke’s battery-powered hydraulic bolt cutters are indeed a game-changer for precision, speed, and safety.
The innovative Bolt Cutting Tooldesigns and powerful features of these Klauke models make them ideal for cutting cable trays, bolts, and steel wire with maximum efficiency and minimal effort.
The Klauke range of models provides specialised solutions for different tasks, ensuring that professionals can find the perfect tool for their needs.
Whether you’re working with smaller or larger cables and bolts, Klauke’s tools provide the precision and power necessary to get the job done right.
Let’s dive into the specifics of each of the Klauke tool models mentioned:
Klauke EBS 6 L GKS
The EBS 6 L GKSis a compact and versatile model designed for cutting smaller cables and bolts with high precision. It is particularly ideal for tight spaces and allows for easy handling without compromising on cutting power. The ergonomic design ensures comfort during prolonged use, and the quick, clean cuts are a testament to its efficiency.
Klauke EBS 8 ML
The EBS 8 ML offers enhanced cutting capabilities, making it perfect for medium-sized cables and bolts. Its battery-powered hydraulic system provides smooth operation with minimal force, while the robust construction ensures durability. This model is known for its balanced performance and excellent cutting power, which makes it suitable for a variety of tasks.
Klauke EBS 12 ML
With an even greater cutting capacity, the EBS 12 ML excels in cutting larger cables and bolts. Its high-performance battery ensures consistent power throughout its operation, and the hydraulic mechanism delivers clean, precise cuts every time. This model is designed for heavy-duty use while still maintaining ease of handling and mobility.
Klauke EBS 8
The EBS 8 model offers an excellent balance between performance and size, making it suitable for a wide range of cutting tasks. Whether you’re working with medium-sized bolts, cables, or trays, this model combines strength, speed, and user-friendly features, ensuring high productivity and safety on the job site.
Klauke EBS 12
The EBS 12 is a powerhouse, designed to handle the toughest cutting challenges. Its powerful battery and hydraulic cutting system can tackle the most demanding tasks, ensuring that larger steel wires, bolts, and trays are cut effortlessly. It is engineered for high-volume work, offering both efficiency and reliability in the toughest conditions.
Key Klauke Tool Advantages
Efficiency: Each cutting and crimping tool model offers optimal cutting speed, minimising downtime and improving productivity on the job
Ease of Use: The ergonomic designs, lightweight construction, and user-friendly controls allow for comfortable use, even in difficult working conditions
Safety: These tools are designed with safety in mind, ensuring that the user can operate them with confidence and without risk of injury
Durability: Built to withstand demanding environments, these models feature high-quality materials that ensure long-lasting performance
Battery-Powered: The battery-operated hydraulic system eliminates the need for cumbersome cords, providing freedom and flexibility to work in any location
Klauke Bolt Cutters
These 3 Klauke bolt cutters – EBS 6 L GKS, EBS 8 & EBS 12 – effortlessly cut a wide variety of cables, conductors or cable trays.
EBS 6 L GKS – Perfect for mesh ducts, burr-free cuts in seconds
EBS 8 – Ideal for cable trays, bolts & medium-hard steel wire (ST 37), with a cutting force of 15 kN! – Perfect for tight and confined spaces
EBS 12 – Powerful all-rounder for cable trays, bolts and steel wire (ST 37) – strong 45 kN cutting force for maximum power
CABLE TOOLS
Specialist Distributors of LV HV Cable Jointing, Earthing, Substation & Electrical Eqpt up to 66kV – this includes the most extensive range of Ex Stock Innovation Tooling to facilitate safe and reliable preparation, termination and installation of cables.
The new EWO series cable duct entry seal systems stand out with the Cembre modern design and innovative features. Cembre technical team has developed a special cable transit frame with a slim, compact structure that provides excellent IP66 protection, thanks to its unique over-moulded seal.
This Cembre design not only saves valuable space but also reduces installation time by eliminating the need for an external seal. The demountable frame structure offers flexibility and ease during wiring operations, allowing the protective grommets to be easily inserted through the side opening and configured as needed.
Additionally, the Cembre EWO System Framecan be securely fastened using galvanised stainless steel screws, nuts, deep-drawn holes, or rivets, ensuring it meets all installation requirements with ease.
Available in square, rectangular, and circular shapes to suit various installation needs, Cembre cable entry systems provide precise and easy management of cable routing on switchboards, panels, and machinery.
Cembre battery-operated hydraulic tool BFL750ND, with its specially designed set of dies, accurately drills holes in sheet metal, enabling the fast and efficient installation of Cembre EWO cable entry systems.
Cembre EWO Cable Sealing System
The Cembre EWO cable entry system frame offers exceptional flexibility and ease during wiring operations, thanks to its demountable structure. This design feature allows you to easily insert protective grommets through the side opening and customize them to suit your specific needs.
For secure installation, the frame can be fastened using galvanised stainless steel screws, nuts, deep-drawn holes, or rivets, ensuring it meets all installation requirements. This versatility makes the Cembre EWO system an ideal solution for a wide range of applications.
The New Generation of Thermal Transfer Printing with the Cembre MG4
Cembre is a leading European manufacturer of electrical connectors, crimping tools, cutting tools, and a variety of accessories for LV (low voltage), MV (medium voltage), and HV (high voltage) power systems. Designed for switchgear and control panels, Cembre tools are ideal for installing low and medium voltage connectors and cable lugs.
Resin Type Hang-Off Removal | Case Study Credit: Mark Kinder at Kintech Energy
Can You Remove A Resin Type Hang-Off After The Resin Has Cured?
After discovering damage to a power cable or identifying that it has reached the end of its operational life, it may require removing Resin Type Hang-Offbefore the cable can be replaced. The question is, is Resin Type Hang-Off Removal possible after the resin has cured, without offshore expenses and time consumption becoming extreme? The following Resin Type Hang-Off Removal case studies explore the complexities of removal from a LV MV HV offshore marine cable and why Resin Free Hang-Off (RFHO) solutions by Kintech Energy are essential to avoid these barriers in future projects.
Resin Type Hang-Off Removal Case Studies
Case Study #1
Several cables had to be removed and replaced shortly after installation, but the problem was discovered after the resin in the hang-off had cured. A dive team were mobilised to cut the cable at the exit of the CPS, then the entire hang-off was detached from the TP flange and lifted.
The cable and hang-off had to be held in position above the TP flange and the power cable, cut into short sections to be removed. Due to resin contamination, none of the parts could be re-used. The operation required many teams of offshore personnel, including dive spread and the supporting vessels, as well as associated sub-contractors working around the clock. The cost of the removal operations resulted in millions in costs.
Case Study #2
A damaged power cable needed to be removed to allow for a new cable installation, with the existing power cable being secured by a Resin Type Hang-Off. Using a range of power tools, the offshore teams worked on one Resin Type Hang-Off Removal for several days, working 8 hour shifts to complete the job.
Resin Type Hang-Off Removal Solution/Alternatives
The Subsea Cable Hang-Off Systems supplied by Kintech Energy are free from harmful resin and the removal process is the reverse of the installation process, ultimately removing any reliance on using marine grade resins to maintain an airtight seal. Holding a demonstrable track record, the Kintech Resin Free Hang-Off has been installed in Offshore Windfarms around the UK and Europe on 33kV and 66kV subsea power cables.
Hassle free power cable removal with no Resin Type Hang-Off Removal, allows for cable repair or parts of the hang-off to be re-used or recycled, which eliminates disposal issues when dealing with contaminated parts by the cured resin.
The Kintech Resin Free Hang-Off (RFHO) protects the health and well-being of the cable installation teams, reduces the inevitability of substantial costs and time consumption, and can be easily recycled (or re-used).
Kintech Energy
The Market Leader of Resin Free Subsea Cable Hang-Off Systems
Working on more than 15 Offshore Windfarm projects around the UK, Europe, the Far East and USA, Kintech Energy Limited was created in 2013 Â to provide technical support for the design, manufacture, testing and installation of subsea power cables and Umbilicals.
Kintech Energy are also creators, developers and testers of the first and only Subsea Cable Hang-Off System, completely free from resin.
Kintech Energy provide a wide range of services and support for offshore energy projects, including Subsea Power Cables Design Verification, Project Management and Consultancy, Manufacturing Surveillance and Expediting, Onshore and Offshore Support, Engineering and Supply of the Resin Free Hang-Off and Engineering Analysis.
Cable TERMINATION, JOINTING, PULL-IN & Tooling UP TO 66KV
Thorne & Derrick supply LV MV HV Electrical Cable Joints, Terminations, Connectors, Tools & Power Distribution Equipment up to 66kV to the UK and international Offshore & Onshore Wind & Renewable industry – we hold several Framework Supply Agreements with international energy providers, wind turbine manufacturers and High Voltage Power Energy Companies. Thorne & Derrick specify and supply from extensive stocks market-leading brands in Cold Shrink, heat-shrink, silicone and EPDM rubber technology to support the energisation of High Voltage Power Cable Systems, 11kV, 24kV, 33kV, 66kV.
Based in the UK, we are highly customer responsive and absolutely committed to providing a world-class service. Since 1985, we have provided expert technical support and express delivery from extensive UK stocks to world-wide destinations.
