Pictured: 33kV CTM-11 Groove Transition Joint Installation in Reading, UK
Images Courtesy Of: Jack Whitlock – Faults & Services Manager at JSM Group
T&D distribute Cable Jointing Tools from leading manufacturers including Alroc, Ripley, Boddingtonsand Hivotec for all types of LV, MV or HV cable stripping, preparation and jointing requirements – insulated tools are available for live-working on low voltage cables, joints and electrical equipment up to 1,000v.
 View the complete range of Cable Jointing Toolsfor stripping and preparing low, medium and high voltage power cables including 11kV, 33kV, 66kV and 132kV-400kV polymeric cables with XLPE or EPR insulation and bonded/peelable semi-conductive cable screens.
Alroc Tools – Cable Jointing Tools (MV HV)
Jointers blog
Subscribe now to our POWER NEWSLETTER– a monthly email circulation packed with news, projects, videos, technical tips, training information, promotions, webinars, career opportunities and white papers.
Includes access to our popular JOINTERS BLOG with contributions from utility professionals, linesmen and cable jointers working on MV HV EHV cables and overhead lines typically at 11kV, 33kV, 66kV and up to 132kV.
15,000+ Subscribers. âž¡
Cable Clamps
Cable Theft is a Growing Problem Worldwide
Cable theft occurs globally, but in South Africa it’s fast becoming a national crisis.
Estimates put the loss between 5-7 billion Rand (423 – 593 million USD) a year, with serious implications for the country’s economy, reliability of electricity supply and security.
Cable thefts can cause power outages that could last for days, with copper cable thefts constituting more than 90% of all these thefts. The cost of replacing the metal has a significant disruptive effect on industry and contributes to increased tariffs and prices for ordinary South Africans. Furthermore, the replacement of stolen LV MV HV cables has to take preference over essential maintenance.
Tamper Resistant ULTRA-LOK Cable Clamps
To deter theft, the security of any traditional cable installation can be increased by applying an ULTRA-LOK clamp as frequently as every 150mm of cable. The effectiveness of the ULTRA-LOK cable clamps was recently proved at a client site in August 2015. The client operates in the petrochemical industry, where conveyer belts are located in secluded areas and are difficult to monitor making cable theft monitoring a major challenge. The verdict, after looking at various BAND-IT ties, was that the ULTRA-LOK open end clamp and installation tool would be the best suited to the client’s projects.
BAND-IT’s team was tasked with supplying the client with application tools and clamps, and provided training to the operators that installed the clamps.
INSTALLATION: UL4000-D TOOL
For installing the BAND-IT ULTRA-LOK clamps out in the field, the BAND-IT UL400-D tool is recommended, as it is ideal for mobile installations. The UL400-D power tool uses pre-set tension settings with ULTRA-LOK bands to consistently achieve maximum clamping strength. One tool tightens the clamp and cuts off the tail right at the buckle for a smooth installation. Powered with a Lithium-ion battery, the UL4000-D battery charge lasts longer with consistent peak performance through the life of the battery.
Speed: Installs cable clamps 3-5x faster than hand tools
Strength: 20% stronger than BAND-IT band & buckle, full tension lock, provides tighter clamp than band & buckle
Easy to use: Training takes minutes, reduces mistakes vs. stainless steel band & buckle
Save money: Faster installation provides lowest installed costs, power tool eliminates costly training vs. band & buckle installation tools, increases productivity and quickly move to your next job
Safety: Less time spent in hazardous work zone, reduces injuries caused by hand tools, reduces fatigue and chronic ailments caused by hand tools, optional UL Safety Belt available
33kV/132kV Offshore Substations – LV, MV & HV power cables providing support to a wind farms distribution of electricity are located using stainless steel cable ties, banding and strapping. Image: Siemens. Durable, reliable and stable cable management products are specified for wind turbine applications where extreme mechanical stress, vibration, UV and seawater exposure preclude the use of sub-standard non-metallic types of cable ties.
Stainless Steel Cable Ties – clamping, strapping and banding cables in harsh, hazardous area and high voltage (HV) applications
BAND-IT – DISTRIBUTORS, STOCKISTS & SUPPLIERS
Thorne & Derrick provide competitive prices and fast delivery from stock for the complete range of BAND-IT stainless steel cable ties.
Stainless Steel Cable Ties
BAND-IT Cable Ties
Shine At Precious Metals Refining, Smelting Complex
The conditions in the refinery complex are unique due to its highly-corrosive and hazardous area atmosphere, as even 304 stainless steel is subject to rust after an extended period. Therefore, the specific requirement was for high-strength, durable cable banding / strapping solutions to cater for these challenging conditions. Previously the company was using plastic cable ties for the facility’s electric cables, which proved not durable in the harsh operating environment.
Over a five-month period, Banding & ID Solutions Africa has been upgrading the tying system used on the cables at the refinery complex using a mixture of reusable BAND-IT cable ties. To date, it has supplied about 10,000 reusable BAND-IT cable ties to the company.
BAND-IT Cable Ties Outlast Plastic Cable Ties
The cable straps are expected to last up to five years before they need to be replaced, which is significantly longer than the six-month lifespan of the plastic cable ties (non-metallic) used previously.
In addition to BAND-IT Ties being well-suited to the application at hand, the contractor was impressed that the cable ties were easy to install using a ratchet-operated BAND-IT C075 Bantam strapping tool.
Cable ties manufactured from stainless steel are used in industrial and hazardous area locations where high temperature and exposure to corrosive atmospheres requires a high security cable tie and clamping solution – the cable ties provide excellent resistance to weather conditions, UV radiation, extreme temperature, aggressive chemicals or fire.
The cable ties are used to bundle, fasten, clamp and tie LV MV HV cables onto cable containment including cable tray, ladder or basket. The high strength, corrosion-resistant cable ties provide excellent support for all types of power, control and instrumentation cables with resistance to chemical corrosion, UV and vibration.
We provide competitive prices for stainless steel cable ties and cable cleats and cable hanging systems from extensive stocks to UK and international destinations.
âž¡ Thorne & Derrick stock and distribute the complete range of Band & Buckle products and tools manufactured by BAND-ITÂ from stainless steel used to fasten, strap and clamp LV MV HVcables, pipes and hoses.
Scotch Tapes from 3M include vinyl electrical insulation, high temperature glass cloth, sealing mastic, rubber self-amalgamating and high voltage tapes to provide track resistance, semi-conductive and sheath repairs to 11kV-33kV power cables.
Thorne & Derrick distribute the complete range of 3M Scotch Electrical Tapes for the insulation, repair, identification, jointing and terminating of LV, MV & HV cables – specialist fire resistant tapes, arc resistant, semi-conductive and rubber splicing tapes up to 69kV enable the protection of LV-HV cables including 11kV-33kV medium voltages, against abrasion, moisture, alkalis and acids.
Insulating, Splicing & Cable Jointing Tapes
Precision electrical tapes for insulating, jointing and splicing low-voltage wires or cables up to 69kV, bus bars and motor leads.
3M Scotch tapes are also suitable for end sealing high voltage cables and are highly conformable for irregularly shaped objects. Scotch tapes are stable and durable for years of maintenance-free service.
Designed to insulate and keep water out, 3M Scotch electrical sealing tapes can be used to pad sharp edges and make smooth transitions over irregular shape electrical equipment and power cables.
Ideal for insulating bolted connections and service drops, lighting connections and grounding rod connections.
General bundling, marking, and
secondary insulation
Temporary and/or non-critical marking,
bundling, holding and secondary insulation
Permanent low-voltage primary and secondary insulation
Permanent, low -voltage primary
and secondary insulation, cable
jacketing and mechanical protection
Permanent low-voltage primary and secondary insulation, cable jacketing, mechanical protection and padding
Application Environment
Normal
temperatures and ambient conditions
Moderate
temperatures and conditions
Harsh
temperatures and moist or corrosive
conditions
Extreme temperatures and moist or corrosive conditions
Extreme temperatures and moist, corrosive
or rough conditions
Certifications
IEC 60454-3-1-1/F-PVCP/60
and RoHS2015/863/
EU Compliant
VDE Certified, UL 510
Listed, IEC
60454-3-1-5/FPVCP/90 and
RoHS2015/863/
EU Compliant
CSA and VDE Certified,
UL 510 Listed, IEC
60454-3-1-6/FPVCP/90 and
RoHS2015/863/
EU Compliant
CSA and VDE Certified,
UL 510 Listed, IEC
60454-3-1-7/FPVCP/90 and
RoHS2015/863/
EU Compliant
CSA and VDE Certified, UL 510 Listed,
IEC 60454-3-1-7/F-PVCP/90 and
RoHS2015/863/
EU Compliant
Operating Temperature¹
0 to 60°C
0 to 90°C
-10 to 105°C
-18 to 105°C
-18 to 105°C
Thickness
0.13mm
0.15mm
0.18mm
0.18mm
0.22mm
Sticking Power (Adhesion to Steel)
1.7 N/10mm
1.8 N/10mm
2.2 N/10mm
3 N/10mm
3 N/10mm
Stretch² (Elongation)
150%
170%
225%
250%
250%
Strength² (Backing Strength)
20 N/10mm
20 N/10mm
30 N/10mm
26.3 N/10mm
35 N/10mm
Insulation² (Dielectric Strength)
38 kV/mm
40 kV/mm
49 kV/mm
45 kV/mm
45 kV/mm
Colour Details
Various
Various
Various
Black
Black
¹ Temperature range may vary by local agency standards.
² Based on ASTMD 1000. Not for specifications. Values are typical, not to be considered minimum or maximum. Properties measured at room temperature 23°C unless otherwise stated.
³ Not all colours available globally. Other colours may also be available in your local market. Yellow/Green typical values may vary. See local datasheet for details.
ANSI Connectors | Medium Voltage Power Cable Connectors for Transformers & Switchgear Bushings from Cooper Power Systems
Interface type C2 (1250A) also available upon request
600 Series Connectors
Bushing Interface Type: D
Cooper 15BT-OB
Connection Type
5/8 (Bolted), M16 also available
Max Voltage Rating
24kV
Max Current Rating
800A (Al) / 1250A (Cu)
Complies with
HD629.1, IEC60525-4, & ANSI/IEE 386 & 404
Connectors
DE400 / DE436 / DT400P / DT436P
Interface to D1 (800A) & D2 (1250A), EN50180 / EN50181
700 Series ConnectorsÂ
Bushing Interface Type: E
Cooper 35BT-OB
Connection Type
5/8 (Bolted)
Max Voltage Rating
36kV
Max Current Rating
800A (Al) / 1250A (Cu)
Complies with
HD629.1, IEC60525-4, & ANSI/IEE 386 & 404
Connectors
35BT Bol-T (DT635 / DT638)
Interface to E1 (800A) & E2 (1250A), EN50180 / EN50181
Interface types F1, F2, & F3 also available upon request
Thorne & Derrick
Contact us for Competitive Prices & Fast Delivery from Stocks for Heat Shrink, Cold Shrink & EPDM Rubber Connectors, Joints & Terminations up to 66kV.
Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Accessories, Jointing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV.
INDUSTRIAL LABEL PRINTING SOLUTIONS When clear, durable and professional identification is required across control panels, cable systems, production facilities and industrial installations, print quality, reliability and ease of use are critical. Cembre industrial label printers are designed to support...
HIGH VOLTAGE JUNCTION BOXES & ENCLOSURES When high-voltage power distribution and cable termination are required, safety, enclosure integrity and long-term reliability are critical. HV Junction Boxes and Electrical Enclosures manufactured by Abtech are engineered for the safe distribution, cable termination and protection...