Blog
Guaranteed Stable Cables Using Vicera Stands for HV Cable Connections
June 2nd, 2023
Vicera Cable Stand Products | Supplied in the UK & Europe by Thorne & Derrick
Approved by & Used by Nexans | NKT | Ensto | Prysmian Group | TE Tyco
uploaded by Chris Dodds | Sales & Marketing Manager at Thorne & Derrick International
Thorne & Derrick are now Official Distributors for the Vicera range of Cable Jointing Stands – the introduction of this new product range is an excellent extension to our core ranges of Cable Jointing, Pulling Equipment & Preparation Tooling and we look forward to further supporting efficient, easier and more reliable power cable installations.
The Vicera range of Cable Stands are for both field or training centre use and provide safe and stable support of Low, Medium & High Voltage Cables – the cable stands are suitable for cable diameters 18-90mm with adjustable height.
The Cable Joint Stands feature stepless lateral and tilt adjustment and high strength clamps to prevent cable slippage or movement while jointing – secure and balanced cables when Jointers are undertaking highly skill-sensitive cable preparation prevents inadvertent damage to cables and future potential O&M reliability.
The cable support stands are rugged and durable for outdoor use in joint bays and trenches in all ground terrain conditions – this includes the support of 11kV/33kV/66kV cables to enable precise cable preparation by the Jointer prior to installation of joints, terminations or connectors on medium/high voltage power cables.
The Jointing Stands are used in the field to enable the completion of pole-top style outdoor terminations and also indoor substation Jointing & Termination installations.
APU2.0 Cable Stand | more info
Provides support and stability for LV HV Cables Ø 18–90mm
- Length: 180mm
Width: 730mm
Height: 720mm
Weight: 17kg - Very wide adjustment options
- Installation height 10” 57” / 25 cm 145 cm
- Sturdy clamps where the cables will stay in place
- Stepless lateral and tilt adjustment in clamps
- Suitable for all cables with an outer diameter of 5/8” 3,5” / 18mm – 90mm
- Suitable for almost any terrain
- Better ergonomics when jointing and terminating cables
- More efficient and easier to achieve best quality
- Risk minimisation during the preparation, jointing and termination of MV HV cables
Image | JK Jointing Ltd
Pictured | Vicera APU2.0 | Here the APU2.0 is shown supporting 33kV BS7870 XLPE Copper Wire Screen single core 1000sqmm cables.
£590.00 + VAT + Delivery
Quantity Discount Available
Product Review
Pictured | Cable stand manufactured by Vicera providing support and stability to medium voltage cables undergoing the termination, connection and installation of Nexans Euromold type P909TB/G screened separable connectors.
💡 Bart Baeyens (Nexans Technical Customer Manager) – “the cable stands provide the necessary stable position to prepare any cable without issues, thanks to the weight and clever design. You can easily adjust height and position resulting on a comfortable position in every situation.”
Pictured | The Vicera APU2.0 Cable Jointing Stand in place at the PFISTERER UK Training facility in the UK. Working alongside PFISTERER we can also assist in the CONNEX & SEANEX Certification of Jointers to support competency of workmanship and safeguard the integrity of medium/high voltage power cable systems across all industries – their UK Jointer Training facility is a global Centre of Excellence for Competency Certification up to 245kV.
Safe & Secure Cables with Vicera
Thorne & Derrick distribute the most extensive range of MV HV Medium & High Voltage Cable Joints, Terminations & Connectors from manufacturers including 3M, Prysmian, Nexans Euromold, Elastimold, Pfisterer CONNEX & SEANEX.
We stock Heat shrink, Cold shrink, Push-on and Slip-over cable accessories enable the jointing, terminating and connection of 11kV-33kV-66kV cables to oil, air or gas insulated switchgear, transformers, motors and overhead lines distributing MV HV electricity.
Thorne & Derrick also supply from stock Jointing Tools to enable the Cutting, Crimping & Preparation of all onshore and offshore LV MV HV Cables – this includes the removal of sheath/jacket, screen, insulation and precision engineered procedures of the cable preparation process including chamfering, bevelling, grooving and shaving.
MV HV High Voltage Cable Joints | Cable Terminations | Cable Connectors | Distributed from Stock | UK & Export Sales
Klauke EK30IDML | Hydraulic Crimping Tools Testimonials
May 31st, 2023
Klauke have recently introduced the professional panel building kit containing the EKWF120ML and EK30IDML battery-powered hydraulic crimping tools. A selection of Klauke testers were selected to try the crimping tools and give feedback.
The cable installation tools can be easily used to crimp quickly and safely without changing inserts. Interested in discovering more feedback from the job site?
We are excited to share with you the testimonials of three Klauke testers from Instagram who already put the EK30IDML tool to work.
Klauke Tool Tester #1
Felix @wahlfe
Why did you apply to become a tester?
I met Peter Nowak from Klauke at an event in Berlin, and he introduced me to Klauke’s battery-powered hydraulic pressing and cutting machines. When I saw that Klauke testers were being sought, I thought I should definitely apply to become a tester.
Did the tool make your everyday work easier? Which features are particularly worth mentioning?
Yes, definitely. The compact design and easy handling made the EK30IDML a great help on some construction sites.
Do you use other Klauke products? If so, which ones?
Yes, a K05, the EK50ML and, of course, a lot of consumables such as wire end ferrules, cable lugs and connectors.
Klauke Tool Tester #2
Christian @elektrotechnik_gallob
Why did you apply to be a tester?
I applied to be a tester because I follow the motto “Work smart, not hard”. Every new tool that makes my everyday work, or the work itself, easier, gets my interest. The offer to keep the press was tempting too, because of the regular purchase price. We have to be honest about that.
Did the tool make your everyday work easier? Which features are particularly worth mentioning?
I have been using the EK60UNV-L since 2004 when I started my own business. As already mentioned in the type designation, this hydraulic tool can be used universally – in my case for crimping cable lugs and wire end ferrules from 70mm², round crimping sector conductors and cutting top-hat rails. The big advantages of the EK30IDML over the EK60UNV-L are, on one hand, the size and weight and speed on the other hand. I have to crimp a 120mm² cable lug four times with the EK60UNV-L, while with the EK30IDML this is done with one crimp.
Are there other Klauke products in use? If so, which ones?
I recently purchased the EKWF120ML crimper. This press tool is THE ANSWER to all my problems.
Previously, the ferrules were pressed asymmetrically (trapezoid) and didn’t fit into terminals – all this is history with the EKWF120ML! I can also only report positive things about my beloved Klauke Micro – I have certainly been spared one or the other tendonitis here – not to mention the workflow.
Why did you apply to be a tester?
I wanted to see how much time and work could be saved by not having to change the press inserts.
Did the tool make your everyday work easier? Which features were particularly noteworthy?
Yes, it has. In my case, with pressings of 50 and 95mm², the tool has mainly increased time and labour savings without having to change inserts and carry or lose press inserts. In addition, it is a light crimping tool, even for quick work in between.
Do you use any other Klauke products? If yes, which ones?
Yes, there are several Klauke products I use such as ES 105 Cutting Tool, K05, Ultra ESG 50 (older model), Mini EKM 60/22 (the year 2014), Ultra EK 60/22 and several press inserts.
Klauke EK30IDML
Klauke EK 30 IDML – Features
The Klauke EK 30 IDML is the ideal tool to crimp a wide range of cable lugs with reduced cost, it features the familiar indent crimping method, meaning a change of dies is not required with the tool.
The lightweight Klauke EK 30 IDML is ideal for working in areas where space is tight and the 10.8V Li-Ion, 1.5Ah rechargeable battery will last a full working day on just one charge. Battery operated cable crimping tools are equipped with LED indicators to display the remaining battery life at any time by pressing the adjacent button. The plastic housing with soft lining ensures comfortable and secure one-hand operation.
Advantages of the EK 30 IDML Hydraulic Cable Crimping Tool
- Powerful 10.8 V Li-Ion battery technology with battery charge indicator
- Closed head, flip top style, rotatable
- Simple and safe: one-button operating concept for controlling all tool functions
- Automatic retraction when operation is complete
- Maintenance display via LED
➡ Contact Thorne & Derrick for the full range of Cable Cutting & Crimping Tools
CRIMPING CABLES, LUGS & TOOLS
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
➡ Associated Brands & Products | Klauke | Cembre | Pfisterer Sicon | Cable Crimping & Cable Cutting Tools
Quad Squad Strengthened | Ellis Emperor Quad Cable Cleat Joins The Fold
May 30th, 2023
EMPEROR QUAD Cable Cleat
Single or Trefoil Cables Cleated in QUAD Formation
Ellis Patents has extended the appeal of its best-selling Emperor cable cleats by launching Emperor QUAD. Ellis are thrilled to announce the launch of their latest innovation strengthening their “QUAD Squad” with the EMPEROR QUAD Cable Cleat.
As an extension of renowned EMPEROR range from Ellis Patents, this ground-breaking addition offers unparalleled short-circuit protection, even in the most demanding environments. Suitable for systems run in quad formation, with high short circuit withstand requirements, the cleat extends their existing range of stainless steel cable cleats.
Initially designed as a bespoke solution for a defence project, the new variant was developed into a full addition to the North Yorkshire manufacturer’s range in response to a growth in the number of installations requiring heavy-duty quad solutions.
Heavy Duty Quad Solutions
Designed with utmost precision, the EMPEROR range has undergone rigorous testing and certification to comply with IEC 61914 standards. This ensures uncompromising safety and performance, guaranteeing the highest level of quality for our valued customers.
The EMPEROR QUAD is ideal for a diverse range of applications, including oil and gas, petrochemical, marine, rail, and datacentres. Notably, our latest innovation retains all the features that have made the Emperor range immensely popular. We remain dedicated to providing reliable solutions that consistently meet the evolving needs of our customers
The new Emperor QUAD is available in seven sizes, covering cable diameters ranging from 19mm to 49mm. Its addition to the range means Emperor cable cleats are now available to suit single, trefoil and quad cable configurations; Ellis Patents can claim a solution readily available for every situation where a cable cleat needs to deliver the highest level of short circuit withstand.
Kelly Brown, Ellis Patents sales director, said: “We’re justifiably proud of the longevity of our success – and we work extremely hard to maintain it. One of the key factors behind it is that we never rest on our laurels. Instead, we continually review our product range in the markets we operate in, and those we’re considering moving into. If we identify changing or new requirements, then we take the steps needed to meet them.”
Ellis Patents has a strong, in-house research and development department that has a proven track record in taking product enquiries from initial CAD design through to prototyping, 3D modelling, testing and eventual production and manufacture. This enables the company to fill any gaps it notices or finds developing in the market and design and develop fully bespoke solutions for live developments.
Manufactured in type 316L stainless steel, Ellis’ Emperor cleats feature an integral LSF zero halogen polymeric liner and base pad that protects and cushions cables during short circuit conditions. In addition, they are quick and easy to install – especially the Twist Foot options, which allow them to be secured into place in seconds with just the twist of a screw.
“Market feedback is always key to Ellis’ product development, so it’s great to introduce a new product in direct response to customer demand,” added Kelly. “We’re delighted that the launch of Emperor QUAD has already been met with great enthusiasm from our customers”
Ellis Emperor Quad Cable Cleat Orientation
EMPEROR QUAD Cable Cleat
Technical Specification
| Part No. | Cable Range Min Dia mm | Cable Range Max Dia. mm | Dimensions W mm | Dimensions H mm | Dimensions D mm | Dimensions P mm | Fixing Holes | Weight |
|---|---|---|---|---|---|---|---|---|
| EQ19-24 | 19 | 24 | 78.5 | 107 | 54 | 25 | 2 x M10 + 1 x M12 | 552 |
| EQ24-28 | 24 | 28 | 78.5 | 107 | 54 | 25 | 2 x M10 + 1 x M12 | 423 |
| EQ26-30 | 26 | 30 | 79 | 113 | 54 | 25 | 2 x M10 + 1 x M12 | 451 |
| EQ31-36 | 31 | 36 | 92 | 133 | 54 | 25 | 2 x M10 + 1 x M12 | 620 |
| EQ36-40 | 36 | 40 | 92 | 133 | 54 | 25 | 2 x M10 + 1 x M12 | 495 |
| EQ40-45 | 40 | 45 | 111 | 147 | 54 | 50 | 2 x M10 + 1 x M12 | 773 |
| EQ44-49 | 44 | 49 | 111 | 147 | 54 | 50 | 2 x M10 + 1 x M12 | 684 |
Testing Summary
Emperor Cleats have been tested in line with the International Standard ‘Cable Cleats for Electrical Installations’ IEC 61914:2015. Typical results are detailed below, please note that these testing values are maximums and safety factors appropriate to your application should be used:
| PROPERTY | CLASSIFICATION CLAUSE IEC 61914 | UNITS / CLASSIFICATION | TEST DATA |
| CLEAT TYPE | 6.1.3 | COMPOSITE | |
| TEMP. FOR PERMAMENT APPLICATION | 6.2 | °C | -40 TO +60 |
| CORROSION RESISTANCE | 6.5.2.3 | OUTDOOR | 316L STAINLESS STEEL HAS≥16% CHROMIUM |
| IMPACT RATING | 6.3.5 | VERY HEAVY | PASS |
| FLAME PROPAGATION TEST | 10.1 | APPLICATION TIME ≥30s | PASS |
| AXIAL LOAD RATING | 6.4.3, 9.4 | NEWTONS (N) | 300N |
| LATERAL LOAD RATING | 6.4.2, 9.3.1 | NEWTONS (N) | HORIZONTAL – 650N VERTICAL -1000N |
| RESISTANCE TO ELECTROMECHANICAL FORCE (SHORT CIRCUIT TESTING) | 6.4.4, 9.5 | CLEATS AT 300MM INTERVALS (WITHSTANDING ONE SHORT CIRCUIT) | 195kA (REPORT No. PDL09.098.2) TREFOIL* CABLE OD= Ø38mm (IEC 61914:2009) |
| RESISTANCE TO ELECTROMECHANICAL FORCE (SHORT CIRCUIT TESTING) | 6.4.5, 9.5 | CLEATS AT 600MM INTERVALS (WITHSTANDING MORE THAN ONE SHORT CIRCUIT) | 149kA (REPORT No. PDL17.137.4) TREFOIL* CABLE OD= Ø36mm |
THORNE & DERRICK
Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:
- Slip-on Cable Terminations
- Cold-shrink Cable Terminations
- Heat-shrink Cable Terminations
- Cable Joints – Heat & Cold-shrink
- Separable Connectors (Euromold)
- Surge Arresters & Switchgear/Transformer Bushings
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV
New Tool For Crimping Wire Ferrules & Wire End Sleeves | Klauke K507 WF
May 26th, 2023
Crimping wire ferrules
& Wire End Sleeves
In the electricity field a job is done right when it’s done safely. Having at hand ergonomic tools you can always count on makes the difference and always increases efficiency.
Thorne & Derrick are leading suppliers of cable lugs and crimping tools from Klauke for Low, Medium & High Voltage Cables – this includes a range of battery operated crimping tools.
Crimping wire ferrules can be a demanding task, and there are some situations where a single crimping operation doesn’t get the job done. The new K507 WF from Klauke makes this frustration a thing of the past.
The crimping tool features excellent pull-out values and can handle everything from stranded or straight conductors to thick or thin real cross-sections. The K507 WF works with wide interchangeable crimping dies, so a single crimp is enough to securely press most wire ferrules. The crimping profile suits all common conductors, and dies can be quickly replaced to enable work to be carried out easily.
Features & Benefits Of The K507 WF Crimping Tool
- Large cross section range from 0.5 – 50 mm²
- One crimping profile to suit all common conductors and cables
- Fast, easy replacement of crimping dies
- Fewer crimpings thanks to optimal application width
- With ratchet for consistently controlled crimp results
- Adjusting disc to compensate for the natural tool wear
Another practical advantage for daily work is that the K507 WF enables you to easily pre-clamp workpieces, which makes work even easier. Simply insert the sleeve beforehand into the tool – this way you don’t need any “third hand”. Weighing in at only 657 grams, the tool is very lightweight and suitable even for the most confined spaces.
The new K507 WF also lets you easily handle all standard conductors from 0.5 to 50 mm². The crimping dies can be securely stowed inside the tool handle, so while working you always have everything you need at hand.
Crimp Tool Ordering Information
Contact Thorne & Derrick to order or request further information.
| Klauke Tool Part Number | Klauke Tool Description |
| AE5071 | Crimping dies for cable end-sleeves, 0.5 – 10 mm² |
| AE5072 | Crimping dies for cable end-sleeves, 10 – 25 mm² |
| AE5073 | Crimping dies for cable end-sleeves, 35 – 50 mm² |
| K507WF | Crimping tool with interchangeable dies for wire end sleeves |
| ZAE5072 | Crimping dies for twin cable end-sleeves 2 x 6 – 2 x 16 mm² |
Do you have a Klauke Micro in your toolbox? Good news! You can use the K507 crimping dies for your Klauke Micro as well!
See the full video below, demonstrating the Klauke 508 WF Crimping Tool.
CRIMPING CABLES, LUGS & TOOLS
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
➡ Associated Brands & Products | Klauke | Cembre | Pfisterer Sicon | Cable Crimping & Cable Cutting Tools
Fox-in-a-Box® – The Solution To Your Labelling Requirements
May 22nd, 2023
FOX-IN-A-BOX® Cable Labelling System
Thermal Printer Kit
The Fox-in-a-Box® solution can handle all your labelling requirements. Silver Fox are the leading UK manufacturer of cable labels.
Thorne & Derrick are Main Distributors for Silver Fox and are well placed to support the needs of professional engineers in all the different energy sectors and across the globe. Although, detailed support this is not strictly needed with Silver Fox as it is easy to install and operate – the easiest on the market.
Why choose Fox-in-a-Box®?
Fox-in-a-Box® solution is the answer to your labelling requirements. The thermal printer kit has been designed with engineers in mind and provides a solution that is easy to set up and run, allowing you to create the labelling you need wherever you are.
Print the full range of Silver Fox thermal labels from Fox-Flo® to Legend™ Premium Heatshrink Rolls within a few clicks.
What makes Fox-in-A-Box® unique?
The Fox-in-a-Box® solution lets you quickly and easily produce different quantities of each label, helping you to save time. It also lets you seamlessly and smoothly switch between any of our thermal label types without the need to make any adjustments, such as the printer driver for example.
Satellite technology lets locked jobs be emailed anywhere in the world, allowing recipients to view and print jobs without being able to change them, giving you control.
Silver Fox offers 3 levels of Fox-in-a-Box® thermal printer kit solutions:
One Software, One Printer, One Ribbon – the complete thermal labelling kit all from one box with the same printer and ribbon being shared at all levels. This intuitive platform protects your investment and ensures the Silver Fox solution is easy and straightforward to use while at the same time offering a seamless upgrade from one level to another for any additional functionality that you may require.
Your investment is further protected as our software automatically updates over the web, giving you the latest functionality.
The same software that drives Fox-in-a-Box® also includes our laser templates.
These templates cover our full range of laser labels. Print laser labels with any standard office laser printer.
What can you use our Fox-in-a-Box® on?
The Fox-in-A-Box® can be used for producing cable labels for large infrastructure projects right down to installing data or telecoms cables, this is the ideal solution for you.
Whether you need some Legend™ Non-shrink tubing to apply to control cabinets/junction boxes or some Prolab® Raised Profile Labels for adding to sockets with circuit ID numbers or equipment, our Fox-in-a-Box® has got you covered.
Need quality?
Choose Silver Fox
…your signature for quality and reliability®
LV, MV & HV Jointing, Earthing, Substation & Electrical Eqpt
Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Installation, Jointing, Duct Sealing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.
