A Universal Tool For Cable Cutting, Crimping & Hole Punching Panels
The EK 120 UNV is a 3-in-1 Universal Toolmanufactured by Klaukefor crimping, cutting and punching cables. Klauke EK 120 UNV crimps cables up to 400mm², cuts up to 40mm outside diameter and punches up to 144mm holes.
This universal battery powered, hydraulic tool has one head for cable crimping, cutting and hole-punching making it ideal for use in the assembly field where all common worktasks can be carried out by the electrical engineer, jointer or installer using just the one tool. All tool data can be viewed via the display and i-press® app.
Tool Features
Choose your battery system: Bosch or Makita
All data can be easily read via Bluetooth
Universal tool head flip top style, rotatable
Simple and safe tool: One-button operating concept for controlling all tool functions
Effortless working due to balanced centre of gravity
LED for work area illumination
2-stage hydraulic system with fast feed and power stroke
Simple and safe: Automatic retraction after operation completed (crimping or cutting)
Always ready-to-use thanks to battery charge and service display
Klauke EK 120 UNV Specifications
Bosch Battery System Model
Makita Battery System Model
Order Code
EK 120 UNV CFB
EK 120 UNV CFM
Manufacturer
Klauke
Crimping Force
108 kN
Stroke
42 mm
Crimping Range
10 – 400sqmm Crimp
Crimping Cycle
Dependent on cable type
Cutting Range
Max. 40mm dia. mm Cut
Number of Cuts
Dependent on cable type
Punching Capacity
to 144 mm dia. round; to 138 x 138 mm square
Battery Voltage
18 V
Battery Capacity
5.0 Ah, Li-Ion
4.0 Ah, Li-Ion
Battery Charging Time
45 min.
36 min.
Weight
6.5 kg
Ambient Temperature
-10 °C to +40 °C
Further Reading
Review other Blogs in this series of articles about Cable Lugs, Crimping Cables & Tools:
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
Klauke Cable Crimping & Cutting Tools | the world‘s first battery hydraulic crimping and cable cutting tools with Tri-Insulation Barrier technology that provides users with 1000V protection against electrical shocks.
Cable Crimping Tools
Klauke EK 30 IDML
The latest cable crimping tool from Klauke, the EK 30 IDML is now available. The Klauke EK 30 IDML is the ideal tool to crimp a wide range of cable lugs with reduced cost, it features the familiar indent crimping method, meaning a change of dies is not required with the tool.
Klauke EK 30 IDML battery-powered hydraulic crimping tool makes it possible to crimp all commonly used cable lugs of the R-, L-, F- and Q-series for conductor Classes 2, 5 and 6 without requiring a change of die. The head of the tool is designed to only accept cable lugs to protect the user from any potential misapplications.
The lightweight Klauke EK 30 IDMLis ideal for working in areas where space is tight and the 10.8V Li-Ion, 1.5Ah rechargeable battery will last a full working day on just one charge. Battery operated cable crimping tools are equipped with LED indicators to display the remaining battery life at any time by pressing the adjacent button.
Klauke EK 30 IDML – Features
Compact Crimping Tools
Features
Closed head, flip top style, rotatable tool
Simple and safe: one-button operating concept for controlling all tool functions
Comfortable and secure one-hand operation thanks to 2-component plastic housing with soft lining
Effortless operations thanks to low weight
Automatic retraction when cable crimping operation is complete
Maintenance display via LED
Crimping Tool Suitable for
Very well suited for compacted conductors
Especially for fine strand conductors according to DIN VDE 60228
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
Pictured: One of Quartzelec’s cable jointers is applying a spiking gun to a cable on a recent substation installation project in Chester, UK in preparation for HV cable jointing. Cable spiking is the Quartzelec approved method of proving that any HV cables are not live before they are released for work.
Image Courtesy of: Quartzelec Limited
Quartzelec
Quartzelec Limited provide a unique range of contracting services to a diverse range of clients in the industrial, infrastructure and commercial and services sectors. They offer design, construction, commissioning, inspection and maintenance of distribution networks from 415V to 33kV.
Thorne & Derrick distribute an extensive range of Cable Pulling & Laying Equipment to enable the safe installation of fibre and copper cables within the telecommunications industry. Safely installed cables reduces operational and maintenance requirements to the network and reduced service interruption to telecom cables, wires, ducts, cabinets and exchanges – products include cable spiking tools, conduit rods, cable lubricant, cable socks and rollers.
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Includes access to our popular JOINTERS BLOGwith contributions from utility professionals, linesmen and cable jointers working on MV HV EHV cables and overhead lines typically at 11kV, 33kV, 66kV and up to 132kV.
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Cable Grips
uploaded by Chris Dodds | Sales Marketing Manager at Thorne & Derrick International
Cable Grips
Pulling & Supporting Power & Subsea Cables in the Wind Sector
Slingco have developed a range of cable grips (commonly referred to as cable socks) specifically tailored to the needs of the renewable energy sector – working with Slingco we have produced engineered and customised solutions using cable grip innovation for Boskalis, NKT, Nexans, DEME and other major cable laying contractors for the connection of wind farm projects globally.
Thorne & Derrick have extensive ranges of marine cable grips and hose restraint grips – applications including LV MV HV EHV cable installation (onshore and offshore), support and gripping of cables inside wind turbines, pulling cables shore-to land, substation cable laying and general cable management. We have also developed a range of cable pulling grips for use in the installation and pulling of inter-array and export cables from offshore windfarm installations. We offer a complete range for cable diameters up to 350mm , 10Te to 90Te+ MBL in galvanised steel, stainless steel and aramid fibre.
Cable Grips | Standard Double Eye Cable Support Grips are available for low/medium/high voltage power cable pulls and support with approximate break loads up to 27,000kgs, stainless steel 316 grade option and outside cable diameter capacity of 250mm. Customer Application Cable Gripsavailable on request.
Marine Grip Options
Option 1 – Limited Lay Down
Galvanised cable grips with aluminium ferrules are suitable for cable installation / loading and typically used for OSS pull in.
Option 2 – Limited Lay Down / Wet Storage
Galvanised grips with galvanised steel ferrules for installation / loading with limited wet storage that can be further extended for longer wet storage with the addition of an anode.
Option 3 – Lay Down / Wet Storage up to 1000 Hours
Stainless steel cable grips with stainless steel ferrules for laying and limited wet storage up to <1000 hours, subject to inspection after such time elapsed.
Option 4 – Lay Down / Wet Storage over 1000 Hours
Non-metallic grips in Aramid for used for cable laying and wet storage applications over >1000 hours, these would be the preference of the leading installation contractors based in the Netherlands and Europe, degradation was not seen other than some signs of salt on the surface. Non-metallic cable grips are specified to provide safe cable handling and are used for offshore saltwater environments when prolonged lay down durations are required.
Supplied by Thorne & Derrick
Wind Energy Cables
Pulling & Supporting Power & Subsea Cables in the Wind Sector| These cable socks manufactured from offshore/marine grade type 316 Stainless Steel are suitable for use in the renewable energy sector in applications such as cable installation (onshore and offshore), cable support inside wind turbines and cable management – used to pull, protect and support wind turbine cables. Pictured: June 2020 : the first of two export cables, each 37 kilometres in length, has been installed at the nearshore of Thorntonloch Beach as part of construction of the Neart na Gaoithe (NnG) Offshore Wind Farm.
Wind Turbine Support Grip
Cable supports designed for minimal contact with the actual cable
High working loads and cable support
Manufactured from 316 stainless steel for corrosive atmospheres
Rounded copper ferrules
Bespoke cable grip design options available
For wind turbines, special features have been included to allow for minimal contact with the actual cable while still allowing impressive working loads and cable support. The range of cable support grips for wind turbines are woven from 316 stainless steel and feature rounded copper ferrules, offering reduced cable contact for high vibration environments. In addition to the standard range of catalogued cable grips and pulling socks we can offer a custom design service to suit your cable support requirements.
Cable Grips, Socks & Support products for the Renewable Industry
Single Eye | Double Eye | Lace-Up Grips for Marine Offshore Cable Support & Pulling | Extreme Heavy Duty for Underwater Application up to 550mm Cable Diameters
Hose Restraint Cable Grips
Hose Restraint Grips | Heavy Duty Hose Restraint Grips | Hose Armour Grips for Hose Protection | 316 Stainless Steel U Type Hose Grips | Prevents Whipping From Detached Pressure Hoses
Non-Metallic Cable Grips (Aramid)
Wind Turbine Support Grips
Extended Thimble Eye Heavy Duty Stainless Steel Cable Grips
Slingco has 40 years of experience manufacturing marine cable grips via their Distributor Network including Thorne & Derrick serving customers in over 70 countries worldwide – they are an award-winning supplier of high-quality cable grip, cable sock and wire rope products, having won the Queen’s Award for Export International Trade in both 2016 and 2020.
Large Cable Project Capacity & Delivery
Slingo and Thorne & Derrick are known for their excellent customer service, technical support and on-time order fulfilment – additionally we have the skills, experience and manufacturing capacity to deliver on the most challenging demands. From initial product design and manufacture to technical support and customer service, our aim is to become a partner you can trust for the safe installation, support and pulling of cable in the wind energy sector.
Client Confidence | Test Reports Certification
Quality matters in all industries, but none more so than those we serve. Every Slingco product is designed, manufactured and tested to exacting standards to ensure safe and reliable operation under the most challenging conditions – this level of customer service is backed-up with detailed test reports and relevant certification, all available on request.
Aramid | non-metallic / non-conductive marine grip manufactured from Aramid recommended for array / export cable installation were the cable needs to be laid down for a prolonged duration before installation.
Image Courtesy | Max States Site Engineer at Balfour Beatty plc (Viking Link) – here the EHV 526kV cable is pictured being pulled from a 62 tonne cable drum (1240m circuit) into the cable trench via rollers in July 2021. Viking Link is a 1,400 MW HVDC submarine power cable under construction between the United Kingdom and Denmark.
Cable Pulling & Laying Equipment
Suppliers & Distributors
Thorne & Derrick distribute the most extensive range of Low & High Voltage Cable Installation & Electrical Distribution Equipmentto the Power Transmission & Distribution industry in the onshore and offshore wind, solar, rail, oil/gas, data centre, battery storage and utility sectors – this includes the most extensive range of Cable Pulling & Cable Laying Equipmentto enable the installation of low, medium and high voltage power cables into underground trench or duct.
We service UK and international clients working on underground cables, overhead lines, substations and electrical construction at LV, 11kV/33kV and up to EHV transmission and distribution voltages.
Special thanks to Jason Brozen for sharing his story & ESPCO for the kind permission to republish
After surviving an arc flash accident, Jason Brozen made it his mission to share his experience to help others stay safe on the job. Jason is proud to join EPSCO and their industry-leading electrical safety team.
Jason shares EPSCO’s passion for safety and dedication to electrical safety training that’s on-the-level, comprehensive, and collaborative. We hope that his story will help increase your awareness and attention to electrical safety.
See the full interview and other stories from survivors by taking your next Electrical safety training course with One Moment.
Jason’s Survival Story
The morning started just like any other for Jason Brozen.
He showed up to work, got his assignment, and arrived at the job site thinking he’d get it done, punch out, and be back home with his family for dinner.
Jason had been a Master Electrician for over a decade and was fascinated with electricity for a long time before that. As a kid, he would ask for electronic toys for holidays and birthdays, just so he could take them apart.
He’d never had a major accident at work, so there was no reason for him to question his approach. This was a straightforward job installing a breaker he’d done hundreds of times before – and he’d gotten them all done without cutting power or wearing any PPE.
All Jason had to do was remove the breaker from the box, inspect it, fit the new breaker and bolt it in. But there were loose parts on the bus bar. As he tried to fit the breaker, the bars got too close and triggered a massive arc flash explosion.
Everything fell into slow-motion. Jason could feel the cycles of electricity ripping through his body. The arc flash was over in an instant but blasted him with more firepower than the surface of the sun.
The next thing Jason knew, he was on the floor in a pitch black room, choking on the smoke with the fire alarm blaring. He didn’t know if he was on fire, but realized he was severely burned as firefighters arrived on scene.
He knew right away he’d been involved in an arc flash incident, but he didn’t realize what it meant to be an arc flash survivor.
Here is the coat Jason was wearing when the ARC flash happened. It’s a miracle that it wasn’t fatal. Typically non rated clothing will ignite and glue itself to you or engulf your torso in flames.
He was one of the lucky ones. With only 14% burns he had a better chance for survival than most arc flash victims. But he never realized it would mean two weeks in an induced coma in the ICU and seven months of rehab before he could even think about returning to work.
Third degree burns destroyed everything down through his nerves, requiring skin grafts on his face and hands. Breathing in the hot gas left him coughing up soot from his lungs for weeks. In the hospital, Jason was immobile and had to rely on the nurses and staff for the simplest things. When he got released Jason couldn’t use his hands for anything. He couldn’t drive. Couldn’t get dressed on his own. Couldn’t even hold his own fork at dinner.
But the thing that caused Jason the most pain, was that he wasn’t able to provide for his family. It was a long and tough road for Jason to get back onto the field, but he did it. And now, he wants to share his story so that others won’t make the same mistake he did.
Jason was brave and generous enough to share his experience with EPSCO as part of our ONE MOMENT online electrical safety training series. We went in depth to create the most comprehensive arc flash survivor story out there. We had access to never before seen footage taken moments after Jason’s arc flash accident. But we want everyone to understand the damage goes far beyond the physical injuries – It effects your psychology, your family, your company and co-workers, and their clients too.
View the video and see how arc flash changed Jason’s life forever. See how being an arc flash survivor taught him to — “Plan your work. Work your plan. Follow through with that plan. And do not make exceptions on anything when it comes to safety.”
Thorne and Derrick distribute a range of LIFESAVING Arc Flash Protective Clothing from ProGARM – the leading UK manufacturer of high quality Flame Resistant & Arc Flash clothing, garments and workwear.
“At ProGARM our mission is protect lives through the manufacture and supply of exceptional quality Arc Flash and Flame Resistant Clothing. Being the only specialist Arc Flash protection manufacturer in the UK we focus on providing the best protection possible to those who work at risk of Arc Flash on a daily basis with our inherent, specialist garments and industry-leading innovation. Supporting Utilities, Power Generation, Rail & Petrochemical industries we work with Thorne & Derrick to educate, inform and supply those who work at risk everyday allowing us to keep protecting lives throughout the UK & beyond.”
Arc Flash Learning & Resources
Thorne and Derrick are proud to be distributors of ProGARM arc flash coveralls and protection.
We can help – should you require arc flash calculators or advice on the type of clothing and protection available please do not hesitate to contact us.
Closing Thought – statistics show that between eight and ten arc flash accidents occur in the UK every week. Protect yourself, contact us to learn how.
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