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PFAS Declaration | Ellis Patents Emperor & Vulcan Cable Cleats
June 6th, 2023
PFAS Free Cable Cleats
Perfluoroalkyl and Polyfluoroalkyl Substances (PFAS) can be found in numerous types of building products including wires and cable products due to their desirable functions such as weatherproofing, corrosion prevention, and stain resistance. However, their utility comes at a cost to health and the environment and so it is important for end users to be aware of the contents and raw materials in their products.
Ellis have released a statement to clarify that their cable cleats do not contain any PFAS or any other fluorinated substances:
“As formulated, the Ellis Emperor and Vulcan+ cable cleat do not contain any PFAS. Furthermore, we do not intentionally add any and to the best of our knowledge, the raw materials we use in these products do not contain PFAS, or any other fluorinated substances.”
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Ellis Patents Vulcan Cable Cleats |
Ellis Patents Emperor Cable Cleats |
PFas dangers & concerns
PFAS are a large class of thousands of synthetic chemicals that are used throughout society. However, they are increasingly detected as environmental pollutants and some are linked to negative effects on human health.
Perfluoroalkyl and polyfluoroalkyl substances have been recognized by various authorities as so-called “forever chemicals.” The strong fluorine-carbon bond results in products that do not readily degrade in nature, meaning that these substances become more environmentally persistent over time.
The behaviour of PFAS in the environment means that they tend to pollute groundwater and drinking water, which is difficult and costly to remediate. Certain PFAS are known to accumulate in people, animals and plants and cause toxic effects.
THORNE & DERRICK
Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:
- Slip-on Cable Terminations
- Cold-shrink Cable Terminations
- Heat-shrink Cable Terminations
- Cable Joints – Heat & Cold-shrink
- Separable Connectors (Euromold)
- Surge Arresters & Switchgear/Transformer Bushings
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV
The First Sustainable Arc Flash Range Of PPE From ProGARM
June 5th, 2023
ProGARM launches first sustainable range of Arc Flash Protective Clothing
Sustainable Arc Flash PPE
Introducing ProGARM’s new sustainable arc flash protective clothing range; which meets both sustainability and safety obligations.
The ProGARM range of protective garments deliver ultimate Arc Flash protection, conforming with the relevant industry and EN standards ensuring protection from Arc Flash incidents.
Thorne & Derrick provide competitive prices and fast delivery for the complete range of ProGarm arc flash clothing and accessories designed to protect people and save lives.
ProGARM are known for being arc flash specialists, and in a world-first they have launched a range which looks and performs just like their regular arc flash garments – but with a few key differences making it a truly sustainable option.
After extensive research and development working with fabric specialists across Europe, ProGARM’s new range features the maximum amount of recycled content possible while still creating a fabric and garments that meet the stringent safety standards required for arc flash protection. It uses 20% recycled fabric content, taken from off-cuts from making ProGARM’s regular range – the first arc flash range in the world to achieve this.
The first to use recycled
content in arc flash PPE
Until now it’s been difficult to use recycled content in life-saving PPE garments because of the need to guarantee protection and understand the origin of any recycled material. Using off-cuts from ProGARM’s own production and putting them back into the production process removes question marks over quality and protection levels of other recycled content which may have suffered degradation to the protection it offers.
Using this unworn fabric enables this range to have some recycled content and the same life-saving protection.
Other sustainable features include:
- Sustainable, carbon neutral packaging, made from a plant-based polymer which is a waste product from the sugar industry
- Manufactured in mainland Europe and transported by sea and land in consolidated loads. No ProGARM product travels more than 1900 miles to reach its UK destination (up to 60% less than other suppliers), with deliveries carefully planned to minimise mileage, reducing the number of deliveries by 10% in 2021/22
All of this supports organisations in minimising their impact, contributing to achieving their sustainability goals.
The sustainable arc flash protective clothing range
Meeting High Standards
Five coveralls, one jacket, and four pairs of trousers in men’s and women’s cuts make up the new range. Available in three colourways – including high-vis yellow, navy blue, and a combination of navy and high-vis yellow – the range has been designed to offer the most popular and useful garments for anyone requiring arc flash protection, while passing all relevant tests and standards.
See an overview of the range below ➡
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| ProGARM CV170F Sustainable Ladies Are Coverall | ProGARM CV170M Sustainable Arc Coverall | ProGARM TR170F Sustainability Ladies Arc Trouser | ProGARM TR170M Sustainable Arc Trouser | ProGARM CV155M Sustainable Linesman Arc Coverall |
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| ProGARM CV100F Sustainable Ladies Coverall | ProGARM CV100M Sustainable Arc Coverall | ProGARM TR120F Sustainable Arc Ladies Trouser | ProGARM TR120M Sustainable Arc Trouser | ProGARM JK128M Sustainable Arc Jacket |
Contact Thorne & Derrick to order
The range is certified for standards covering arc flash (APC1, ELIM 8cal), flame resistance (EN11612, A1 + A2), welding (EN11611), anti-static (EN1149-5), and high visibility. So it not only performs the way other arc flash garments do, but has materially less impact.
The arc flash protection is inherent, meaning it can’t be washed out and helping the workwear provide protection for longer.
ProGARM, renowned for making protective workwear which lasts up to 70% longer than the industry average, is the first company to launch a certified arc flash range containing recycled fabric.
Arc flash sustainability initiatives
The new range comes after ProGARM created the first repair programme for arc flash PPE in 2021, which helps with sustainability by making minor repairs to garment components such as zips and fastenings to extend the life of the clothing.
With arc flash clothing, even a small rip which happens during the rigorous workday of the wearer would mean it no longer offered the life-saving protection needed, and would mean it had to be thrown away. The combination of ProGARM’s focus on durability and the option for small repairs to fastenings means their range can last up to 70% longer than competitor options.
The company has also partnered with a leading textile recycler to offer end-of-life recycling for all its products so they can be recycled, making sure ProGARM products don’t become part of the 350,000 tonnes of textile waste send to landfill in the UK every year.
ProGARM aims to be carbon neutral throughout all its operations and the whole supply chain (scopes 1, 2 and 3) by the end of 2025.
ARC FLASH LEARNING & RESOURCES
Thorne and Derrick are proud to be distributors of ProGARM arc flash coveralls and protection.
We can help – should you require arc flash calculators or advice on the type of clothing and protection available please do not hesitate to contact us.
PADS Approved Temporary Rail Jumper Kit | PBwel
June 5th, 2023
Temporary Rail Jumper Kit
PADS Approved 0006/120053
The PBwel Temporary Rail Jumper Kit allows faulty equipment such as switches to be by-passed, in order to maintain the network until repairs can be made to return the asset to service. The EFT-19319 kit is suitable to by-pass a continual traction load of 600A even upon heavily weathered overhead conductors.
The kit is accepted for use on Network Rail controlled 25kV OLE infrastructure with PADS approval 0006/120053.
Each kit comprises of three 120mm² clear Aluflex lead assemblies with heavy duty terminations fitted to special S9B Line End clamps.
💡 Thorne & Derrick, the UK Preferred Distributor for P&B Weir Electrical Ltd (PBwel), are now stocking their range of Rail Earthing Equipment with PADS Approval for use on Network Rail high voltage electrification projects. This significant and strategic stock holding is the culmination of discussions and planning to support framework contractors and construction alliances during and beyond the current CP6 plan. 💡
Portable Full Current Jumper Kit
The Portable Full Current Jumper kit utilises the original P&B (PBwel) S9B Line End clamp, which has been used by Network Rail/ Railtrack/ British Rail for many decades and has a proven record for reliability and performance.
The clamps are lightweight and compatible with standard operating poles. The addition of a serrated jaw has proven to ensure good contact with dirty/weathered conductors and provides sufficient capacity to carry full traction current over an extended period.
Continuous Current Rating – 600A
Short Circuit Rating- 54kA/1sec
Order of Application and Removal
Site rules and PPE requirements should be fully understood and adhered to when using this kit. Possession and de-energisation should be sought according to procedures and an Authorised Person should also determine where the kit should be safely applied.
The conductor should be tested for absence of Line Voltage prior to fitting the kit.
Each lead should be applied in turn, with two Overhead Line Engineers raising and applying both S9B clamps at the same time, using two operating poles. Care should be taken to ensure that both clamps are securely fitted onto the conductor/ armour rods.
Failure to do this could result in a poor current path or (under severe circumstances) several hanging leads, which if subjected to a fault could pose a risk of serious danger.
PB120T terminations are employed to suit the application, which allows the kit to be distinguished from standard earths.
Application and Removal of the S9B Clamp
The operating screw of the S9B Line End clamp should be firmly inserted into the operating socket until the spring action of the socket holds the clamp in place, this is a bayonet style fitting and the cross-pin of the operating screw should be correctly located.
The clamp should then be raised towards the conductor or arm our rod and hooked over, so that the conductor/armour rod sits between the jaw and the body of the S9B. The clamp should then be firmly tightened onto the conductor/armour rod by rotating the operating pole in a clockwise direction.
At this point, the pole can be removed by firmly lifting the pole and rotating it in an anti-clockwise direction, before slowly lowering the pole to dis-engage the clamp from the socket. The pole should then be carefully lowered to the ground making sure all staff are clear of the area intended for ‘landing’.
Application of S9B Clamp
When removing the clamp, the pole should be carefully raised and the operating screw of the clamp inserted into the centre of the socket. The pole should be firmly pressed in an upward direction as the pole will freely lift a small amount. Once engaged the pole may be rotated anti-clockwise to loosen the clamp from the conductor.
Once sufficiently loose (it is recommended the clamp is fully opened and ‘pinched’ tight, to aid control) the pole may be lifted to raise the clamp off of the conductor before carefully lowering to the ground.
Removal of S9B Clamp
Thorne & Derrick supply an extensive range of 400V-33kV Rail Cable Accessories & Power Distribution Sytems including feeder pillars to contractors undertaking Low Voltage Power Distribution, HV Electrification & Substations, DC Traction & Networks, OLE and Track Feeder Cable Renewals – a complete range of Network Rail PADS approved track terminations, cable joints, cable repair and connection products up to 25kV, including 3M Cold Shrink, Pfisterer CONNEX and Nexans Euromold products.
Heat shrink, cold shrink, push-on and slip-over cable accessories enable the jointing, terminating and connection of medium/high voltage power cables to oil, air or gas insulated switchgear, transformers, motors and overhead lines.
Full range of Cable Pulling Equipment & Products to ensure safe and efficient of rail cables in to cable ducts and containment infrastructure including cable troughs.
Reliable & Compliant Cable Accessories for Substation, Trackside & OHL Power Supply
Contact us for a Quotation for Rail Earthing Equipment
Guaranteed Stable Cables Using Vicera Stands for HV Cable Connections
June 2nd, 2023
Vicera Cable Stand Products | Supplied in the UK & Europe by Thorne & Derrick
Approved by & Used by Nexans | NKT | Ensto | Prysmian Group | TE Tyco
uploaded by Chris Dodds | Sales & Marketing Manager at Thorne & Derrick International
Thorne & Derrick are now Official Distributors for the Vicera range of Cable Jointing Stands – the introduction of this new product range is an excellent extension to our core ranges of Cable Jointing, Pulling Equipment & Preparation Tooling and we look forward to further supporting efficient, easier and more reliable power cable installations.
The Vicera range of Cable Stands are for both field or training centre use and provide safe and stable support of Low, Medium & High Voltage Cables – the cable stands are suitable for cable diameters 18-90mm with adjustable height.
The Cable Joint Stands feature stepless lateral and tilt adjustment and high strength clamps to prevent cable slippage or movement while jointing – secure and balanced cables when Jointers are undertaking highly skill-sensitive cable preparation prevents inadvertent damage to cables and future potential O&M reliability.
The cable support stands are rugged and durable for outdoor use in joint bays and trenches in all ground terrain conditions – this includes the support of 11kV/33kV/66kV cables to enable precise cable preparation by the Jointer prior to installation of joints, terminations or connectors on medium/high voltage power cables.
The Jointing Stands are used in the field to enable the completion of pole-top style outdoor terminations and also indoor substation Jointing & Termination installations.
APU2.0 Cable Stand | more info
Provides support and stability for LV HV Cables Ø 18–90mm
- Length: 180mm
Width: 730mm
Height: 720mm
Weight: 17kg - Very wide adjustment options
- Installation height 10” 57” / 25 cm 145 cm
- Sturdy clamps where the cables will stay in place
- Stepless lateral and tilt adjustment in clamps
- Suitable for all cables with an outer diameter of 5/8” 3,5” / 18mm – 90mm
- Suitable for almost any terrain
- Better ergonomics when jointing and terminating cables
- More efficient and easier to achieve best quality
- Risk minimisation during the preparation, jointing and termination of MV HV cables
Image | JK Jointing Ltd
Pictured | Vicera APU2.0 | Here the APU2.0 is shown supporting 33kV BS7870 XLPE Copper Wire Screen single core 1000sqmm cables.
£590.00 + VAT + Delivery
Quantity Discount Available
Product Review
Pictured | Cable stand manufactured by Vicera providing support and stability to medium voltage cables undergoing the termination, connection and installation of Nexans Euromold type P909TB/G screened separable connectors.
💡 Bart Baeyens (Nexans Technical Customer Manager) – “the cable stands provide the necessary stable position to prepare any cable without issues, thanks to the weight and clever design. You can easily adjust height and position resulting on a comfortable position in every situation.”
Pictured | The Vicera APU2.0 Cable Jointing Stand in place at the PFISTERER UK Training facility in the UK. Working alongside PFISTERER we can also assist in the CONNEX & SEANEX Certification of Jointers to support competency of workmanship and safeguard the integrity of medium/high voltage power cable systems across all industries – their UK Jointer Training facility is a global Centre of Excellence for Competency Certification up to 245kV.
Safe & Secure Cables with Vicera
Thorne & Derrick distribute the most extensive range of MV HV Medium & High Voltage Cable Joints, Terminations & Connectors from manufacturers including 3M, Prysmian, Nexans Euromold, Elastimold, Pfisterer CONNEX & SEANEX.
We stock Heat shrink, Cold shrink, Push-on and Slip-over cable accessories enable the jointing, terminating and connection of 11kV-33kV-66kV cables to oil, air or gas insulated switchgear, transformers, motors and overhead lines distributing MV HV electricity.
Thorne & Derrick also supply from stock Jointing Tools to enable the Cutting, Crimping & Preparation of all onshore and offshore LV MV HV Cables – this includes the removal of sheath/jacket, screen, insulation and precision engineered procedures of the cable preparation process including chamfering, bevelling, grooving and shaving.
MV HV High Voltage Cable Joints | Cable Terminations | Cable Connectors | Distributed from Stock | UK & Export Sales
Klauke EK30IDML | Hydraulic Crimping Tools Testimonials
May 31st, 2023
Klauke have recently introduced the professional panel building kit containing the EKWF120ML and EK30IDML battery-powered hydraulic crimping tools. A selection of Klauke testers were selected to try the crimping tools and give feedback.
The cable installation tools can be easily used to crimp quickly and safely without changing inserts. Interested in discovering more feedback from the job site?
We are excited to share with you the testimonials of three Klauke testers from Instagram who already put the EK30IDML tool to work.
Klauke Tool Tester #1
Felix @wahlfe
Why did you apply to become a tester?
I met Peter Nowak from Klauke at an event in Berlin, and he introduced me to Klauke’s battery-powered hydraulic pressing and cutting machines. When I saw that Klauke testers were being sought, I thought I should definitely apply to become a tester.
Did the tool make your everyday work easier? Which features are particularly worth mentioning?
Yes, definitely. The compact design and easy handling made the EK30IDML a great help on some construction sites.
Do you use other Klauke products? If so, which ones?
Yes, a K05, the EK50ML and, of course, a lot of consumables such as wire end ferrules, cable lugs and connectors.
Klauke Tool Tester #2
Christian @elektrotechnik_gallob
Why did you apply to be a tester?
I applied to be a tester because I follow the motto “Work smart, not hard”. Every new tool that makes my everyday work, or the work itself, easier, gets my interest. The offer to keep the press was tempting too, because of the regular purchase price. We have to be honest about that.
Did the tool make your everyday work easier? Which features are particularly worth mentioning?
I have been using the EK60UNV-L since 2004 when I started my own business. As already mentioned in the type designation, this hydraulic tool can be used universally – in my case for crimping cable lugs and wire end ferrules from 70mm², round crimping sector conductors and cutting top-hat rails. The big advantages of the EK30IDML over the EK60UNV-L are, on one hand, the size and weight and speed on the other hand. I have to crimp a 120mm² cable lug four times with the EK60UNV-L, while with the EK30IDML this is done with one crimp.
Are there other Klauke products in use? If so, which ones?
I recently purchased the EKWF120ML crimper. This press tool is THE ANSWER to all my problems.
Previously, the ferrules were pressed asymmetrically (trapezoid) and didn’t fit into terminals – all this is history with the EKWF120ML! I can also only report positive things about my beloved Klauke Micro – I have certainly been spared one or the other tendonitis here – not to mention the workflow.
Why did you apply to be a tester?
I wanted to see how much time and work could be saved by not having to change the press inserts.
Did the tool make your everyday work easier? Which features were particularly noteworthy?
Yes, it has. In my case, with pressings of 50 and 95mm², the tool has mainly increased time and labour savings without having to change inserts and carry or lose press inserts. In addition, it is a light crimping tool, even for quick work in between.
Do you use any other Klauke products? If yes, which ones?
Yes, there are several Klauke products I use such as ES 105 Cutting Tool, K05, Ultra ESG 50 (older model), Mini EKM 60/22 (the year 2014), Ultra EK 60/22 and several press inserts.
Klauke EK30IDML
Klauke EK 30 IDML – Features
The Klauke EK 30 IDML is the ideal tool to crimp a wide range of cable lugs with reduced cost, it features the familiar indent crimping method, meaning a change of dies is not required with the tool.
The lightweight Klauke EK 30 IDML is ideal for working in areas where space is tight and the 10.8V Li-Ion, 1.5Ah rechargeable battery will last a full working day on just one charge. Battery operated cable crimping tools are equipped with LED indicators to display the remaining battery life at any time by pressing the adjacent button. The plastic housing with soft lining ensures comfortable and secure one-hand operation.
Advantages of the EK 30 IDML Hydraulic Cable Crimping Tool
- Powerful 10.8 V Li-Ion battery technology with battery charge indicator
- Closed head, flip top style, rotatable
- Simple and safe: one-button operating concept for controlling all tool functions
- Automatic retraction when operation is complete
- Maintenance display via LED
➡ Contact Thorne & Derrick for the full range of Cable Cutting & Crimping Tools
CRIMPING CABLES, LUGS & TOOLS
Thorne & Derrick distribute Cable Lugs & Cable Connectors to terminate, splice and joint LV MV HV cables – this includes copper, aluminium and bi-metallic connectors and a complete range of crimping tools for specific use on all Low, Medium & High Voltage cable types.
➡ Associated Brands & Products | Klauke | Cembre | Pfisterer Sicon | Cable Crimping & Cable Cutting Tools
