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February 2022 VOLTS!
February 28th, 2022Welcome to our industry bulletin – VOLTS.
So what is VOLTS?
VOLTS is our monthly round-up of industry news, projects, videos, technical tips, training information, promotions, webinars and career opportunities from Thorne & Derrick. Take a moment to Follow Us on LinkedIn to receive future VOLTS.
Press Release
This month, Thorne & Derrick are delighted to have concluded a Preferred Distribution Agreement with P&B Weir Electrical Ltd.
The agreement is the culmination of discussions and strategy planning for the launch of our partnership – this arrangement is purposed to raise levels of operational and personal safety in the substation, distribution and transmission sectors of the electrical industry.
“I am personally pleased to have secured this valuable partnership and we are excited about introducing their combination of innovative and heritage engineered Electrical Safety Equipment up to 400kV to our clients. If you work on underground cables or overhead lines we look forward to discussing and supporting your project or personal safety requirements.”
“Down the trench or up the pylon, together we can protect workers against the daily hazards of working with electricity. We now look forward with ambition and commitment to implementing our business plan to achieve our shared business goals for 2022,” comments Chris Dodds, Thorne & Derrick. Read complete Press Release here.

pROJECTS & NEWS
Floating production storage and offloading Unit
This month we have been working on a project to supply electrical safety equipment to switchrooms on a floating production, storage and offloading platform (FPSO) located in the North Sea – a floating production storage and offloading (FPSO) unit is a floating vessel used by the offshore oil and gas industry for the production and processing of hydrocarbons, and for the storage of oil. Ship-shaped FPSOs are by far the most widely used type of floating production unit, accounting for over 100 deployments globally.
The customer required a replacement for their current insulating matting to be installed in their LV and HV switchrooms on board the FPSO. The replacement was required due to the age of the existing matting; showing typical wear and tear and no longer providing the correct level of safety or insulating protection to offshore workers.
The switchrooms on the vessel ranged from 1kV to 17.5kV, and required matting to meet the correct voltages. After careful project specification, Thorne & Derrick supplied the client with Class 2 insulating matting for the HV switchroom, plus Class 0 matting for the LV switchroom according to IEC6111. Each versatile roll was supplied at 10 x 1m wide, with the end user intending to cut the rolls to suit the individual requirements.
Thorne & Derrick supplied the materials in 3-4 days from stock – see also storage, use and care of insulating matting for further information.
➡ See our range of Electrical Insulating Matting for the protection of workers involved in electrical installations for voltages of 1,000 volts – 33kV.

Image Credit: Dana Petroleum | Western Isles FPSO – the Dana-operated Western Isles is producing from two oil fields called Harris and Barra in the Northern North Sea, 160km east of the Shetlands and 12km west of Tern field. It involves a subsea development of production and water injection wells tied back to a floating production, storage and offloading vessel (FPSO) with oil export using shuttle tankers.
improving access
A pair of new lifts has been installed at Meols station to improve accessibility for those travelling on the Merseyrail network.
The £2.2 million project was funded through the Department for Transport’s (DfT) Access for All programme and forms part of a wider project funded by both the DfT and Liverpool City Region Combined Authority.
The Access for All programme was introduced to make travelling more convenient for disabled passengers travelling by train across the country, and previous projects on the Merseyrail network include lift installations at Formby, Birkenhead North and Orrell Park.
To read more about the project click here.
Thorne & Derrick have supported this project by supplying GRP ground-fixed trough and fixings to their client Amco Giffen and manufactured by Wibe MITA – we are Approved Vendors to most of the Network Rail Principal Contractors and electrification framework providers and support troughing system scheme design, specification and supply.
PADS approved cable trough ensures protection of trackside power and S&T cables on the UK rail infrastructure – this includes LV copper and aluminium dc traction power and medium/high voltage (MV-HV) power cables supplying 11kV, 25kV and 33kV electricity distribution. We are proud to have worked with the Access for All program to protect infrastructure against accidental damage or vandalism whilst remaining easy to access if maintenance or a future electrification upgrade is required.

Thorne & Derrick | Approved Vendors to Network Rail
Rail News |Network Rail Full Acceptance for Nexans Tee Connectors & Bushings for 25kV Power Transformers
- Joints & Terminations for Network Rail 25kV Power Projects | PADS Approved
- Convex Cable Hangers | Supporting Rail Cables & Tunnel Wall Applications
- Jointers & Splicers Tents For Irish Rail | Protecting Cables Against Water & Weather
Protection of Rail Cables & Power Infrastructure Using Cable Troughing Systems | GRP
Pillar Power
Since 2010, we have been working with Lucy Zodion and their highly skilled and experienced in-house electrical design and engineering teams to provide high-quality power distribution solutions – contact us to discuss your requirements.
Thorne & Derrick continue to specify and supply the Fortress range of feeder pillars manufactured from the highest quality galvanised steel with optional internal electrical wiring to client specification – the Lucy Zodion’s wide selection of steel pillar shells come in a number of sizes, finishes and treatments to ensure they meet your power distribution requirements; single-door, single-door, triple-door and other variants available.
February projects included: C11 Cyber Security and Digital Innovation Centre, Network Rail Brookmans Park Station plus several electric-vehicle (EV) charging stations and mobile telephone sites throughout the UK for SSE. Here is an extract from our Scope of Work Specification for the EV Charging Points at Brunel University, London.


Pictured | The Walk-in WR2 | this is our double-door walk-in GRP Electric Enclosures handmade to the highest standard with stainless- steel hinges, secure lockable doors, IP55 dust and water protection and a UV stabilised gel coat finish. See the Specification.

From the largest UK stocks Thorne & Derrick distribute the most extensive range of feeder pillars for LV Power Distribution.
Building Scotland’s largest offshore wind farm
This month, Thorne & Derrick achieved Approved Vendor status with SSE Renewables, the renewable energy subsidiary of SSE plc which develops and operates onshore and offshore wind farms and hydro electric generation in the United Kingdom and Ireland. We are now working with their Project Managers & SAP’s to improve electrical site safety and outage response capabilities throughout their asset portfolio through the specification and supply of Joints, Terminations & Connectors for 33kV networks.
Supporting Seagreen
Seagreen Offshore Wind Farm project is located 27km off the coast of Angus in the North Sea. A joint venture between TotalEnergies (51%) and SSE Renewables (49%), Seagreen will be Scotland’s largest and the world’s deepest offshore wind farm when complete.
The Seagreen offshore wind farm was consented with permission granted to install 150 offshore wind turbines. 114 offshore wind turbines are currently under construction with an installed capacity of 1,075MW and will be fully operational by early 2023.
Seagreen is an offshore wind farm development owned by SSE Renewables (49%) and TotalEnergies (51%).
SSE Renewables is leading the development and construction of the joint venture project, supported by TotalEnergies, and will operate Seagreen on completion.

Substation | Seagreen is building a new substation at Tealing which will receive the electricity generated by the wind farm for conversion up to 400kV for onward transmission on the national electricity transmission system.


Thorne & Derrick distribute the most extensive range of MV HV Medium & High Voltage Cable Joints, Terminations & Connectors from manufacturers including 3M, Prysmian, Nexans Euromold, Elastimold, and Pfisterer CONNEX.
Let’s Meet
Throughout February, Thorne & Derrick continued to welcome their supply chain to our offices and we also conducted online meetings to ensure staff are up-to-date with product developments, discuss sales-marketing campaigns and strategy plan for 2022 with our team.
Last week, Thorne & Derrick welcomed Ian Joynson & Chris Thompson from CSD Sealing Systems to their offices for training and a live product demonstration of their market-leading NORFIRNO product – the NOFIRNO system is Type Approved for the harshest ratings for A, H and Jet Fire Class, and is also approved for watertight, gas-tight, blast and shock applications.
Thorne & Derrick are Approved Distributors for CSD Sealing Systems – we have specified and distributed their products across numerous onshore and offshore substation projects.
The half-day agenda covered developments and approvals within the UK DNO Utility sector, product conformance to ATEX Directive for hazardous areas and explosive atmosphere installations plus a round-up of our sales pipeline and current projects.

OFFSHORE NETWORKING & THE RENEWABLE REVOLUTION
Thorne & Derrick continue to support the Test & Termination requirements of High Voltage Engineering Services providers for cable tooling and installation materials – this includes Cold Shrink Caps & Mastic Tapes for sealing power and FO cable cores on inter-array cables, 33kV Jointers Tool Sets and Cable Heaters for the straightening of high voltage power cables prior to termination.
We stock 3M Cold Shrink terminations up to 66kV – this includes the 3M 96-EP720-2 for the Test & Termination of 66kV single core cables with XLPE insulation (120sqmm-1000sqmm).

Webinar – An Introduction to Dogger Bank Wind Farm
Our Key Account Sales Engineer, Jonathan Hewitt, enjoyed attending the webinar hosted by NOF this month – the well supported online event provided an introduction to the operations phase of this extensive offshore renewables project. Over 900 delegates joined the w
ebinar to learn and understand more about the North East based wind farm, the Tier 1 Contactors involved in the project and the opportunities for the supply chain. The presentation provided oversight of the supply-chain requirements from Wind Turbine to National Grid substation.
Dogger Bank Wind Farm is located more than 130km off the North-East coast of England and is being delivered by joint venture partners SSE Renewables, Equinor and Eni – in total the wind farm is expected to generate enough renewable electricity to supply 5% of the UK’s demand, equivalent to powering six million homes.
Thorne & Derrick look forward to working with our supply chain and clients to deliver support to the Dogger Bank development including Cable Termination, Jointing, Pull-in & Electrical Equipment up to 66kV.

Special thanks to Caroline Lofthouse (NOF Cluster Manager) for providing the Welcome and to Tom Nightingale (North East Stakeholder Manager) for a highly insightful and informative project overview. Following the event Thorne & Derrick have calendared further meetings with both DEME and GE Renewable Energy.


Building the world’s largest offshore wind farm | Located more than 130km off the North East coast of England, Dogger Bank Wind Farm will be capable of powering 6 million British homes – find out more.
Technical Tip

Watch Video | How to Remove Bonded Screens from MV Cables by Thibaut Rouyere (Marketing & Sales Director at Alroc)
Featured Jointer
Sector Spotlight | rail
Thorne & Derrick supply an extensive range of 400V-33kV Rail Cable Accessories & Power Distribution Sytems including feeder pillars to contractors undertaking Low Voltage Power Distribution, HV Electrification & Substations, DC Traction & Networks, OLE and Track Feeder Cable Renewals – a complete range of Network Rail PADS approved track terminations, cable joints, cable repair and connection products up to 25kV, including 3M Cold Shrink, Pfisterer CONNEX and Nexans Euromold products.
Full range of Cable Pulling Equipment & Products to ensure safe and efficient of rail cables in to cable ducts and containment infrastructure including cable troughs.
Transport for London Project

February Rail Project | Working with Ellis Patents we completed the specification and have now moved into manufacturing for our largest contract to date to supply TfL (London Underground) approved cable hangers across several depot modernisation projects.
Thorne & Derrick in consultation with the Asset Manager at Transport for London and their appointed Telecoms & Power contractor secured formal Authorisation & Approval for the Pegasus range of non-metallic cable support hangers. The product will provide safe cable management of the cable route within the Bridges & Structures category – over 1000 hangers with proven lifecycle performance and utilising the standard J-type design for support of multiple cable runs including single, 3-way and 5-way configurations are now scheduled for delivery.

Thorne & Derrick are Approved Vendors to both Network Rail and Transport for London.
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Jobs
HV Cable Jointer

ICS Cymru – Division of Instrument & Control Services Ltd based in Caerphilly, South Wales, are an Electrical Contractor specialising in Electrical Transmission, Distribution and Generation systems.
You will be responsible for carrying out and overseeing the cable jointing and termination works involved within our projects, for voltages ranging from LV up to 33kV …see more.
VOLTS! By,

Thorne & Derrick distribute the most extensive range of Low & High Voltage Cable Installation & Electrical Distribution Equipment to the Power Transmission & Distribution industry in the onshore and offshore wind, solar, rail, oil/gas, data centre, battery storage and utility sectors – this includes Joints, Terminations & Connectors to enable the installation of low, medium and high voltage power cables into underground trench or duct.
Key Product Categories: Connectors, Joints & Terminations MV HV | Cable Preparation & Jointing Tools | Duct Seals | Cable Transits | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Clothing & Protection | Cable Pulling | Earthing & Lightning Protection | Feeder Pillars
Main UK Stockists for: 3M Electrical, PFISTERER Connex, Nexans Power Cable Accessories (Euromold), Alroc, Ellis Patents, ABB, Roxtec, Cembre & CATU Electrical.
Volts! Archive
Jointing & Connecting MV Cables In The Energy Industry
February 27th, 2022
Jointing & Connecting MV Cables In The Energy Industry
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uploaded by Chris Dodds - Thorne & Derrick Sales Marketing Manager
Shearbolt Cable Lugs & Connectors
Jointing & Connecting MV Cables
Nexans manufacture an extensive range of slip-on, cold-shrinkable and heat-shrinkable cable terminations, joints and connectors for 11kV-33kV-66kV power systems – to complement and ensure their reliable performance a complete range of Cable Lugs & Connectors utilising shearbolt technology are available from Nexans.
The GPH range of electrical connectors from Nexans are compatible with their medium voltage ranges of joints (JTS) and terminations (MONO).
GPH medium voltage mechanical cable connectors and cable lugs provide excellent electrical contact and are suitable for aluminium and copper conductor ranges 1.5-1200sqmm up to 52kV (EN 60228 Classes 1 & 2).
M-Series mechanical connectors are assembled with multiple shear-off-head bolts and are therefore a reliable and economical way of connecting identical or different conductor cross-sections and conductor materials – they allow the safe connection of copper and aluminium conductors with cross-sections of #16 AWG up to 2,000 kcmil (up to 1200sqmm).

Nexans have launched a new mechanical power connector as part of their range of GPH cable connectors and cable lugs available for medium voltage cables. All connectors are available with either Allen shear bolts or outer hexagon shear bolts.
The new Nexans GPH mechanical connector M-Series is specified for connecting, jointing and branching large conductor cross-sections on medium voltage power cables up to 52kV.
Typical applications for the Nexans GPH Connector are connections of large scale wind farms and offshore wind farms to the MV power grid. The patented Nexans GPH shear-off head bolt clamps the conductor into the connector at the optimum contact force.
Connects, Joints & Terminates all Types of Copper & Aluminium Cables
Installation is simple and quick and the GPH mechanical connectors have been electrically tested according to IEC 61238-1-A.
As with all medium voltage cable lugs from Nexans GPH, the M-Series has been successfully tested according to IEC 61238-1, class A and ANSI 119.4
Nexans support international onshore and offshore renewable energy projects with an extensive range of 52kV medium voltage electrical distribution equipment including cable joints, terminations and Euromold screened separable connectors.
M-Series Mechanical Connectors
Benefits
- Allows the safe connection of copper and aluminium conductors of all designs and cross-sections of 1.5sqmm up to 1,200sqmm
- Connects all common, compressed and compacted copper and aluminium conductors
- Fewer connector types cover the most common cross-sections
- Shear bolt connectors compensate conductor tolerances
- Provides the highest contact force for a maximum lifetime of the application
- Quick and simple installation with standard tools, no crimping tools required
- Prevents installation mistakes
- Tested acc. to ANSI 119.4, IEC 61238-1 class A
- Wide application range
- Customised solutions, special types and dedicated designs available on request

Mechanical Connectors M-Series
Product Range
The GPH connector body is manufactured from high quality aluminium alloy supplied with brass bolts (tin-plated):
| Mechanical Connector Part Number | AL in sqmm | CU in sqmm | Number of bolts |
Dimensions mm | Tool/ outer and inner hexagon | ||||||
| rm(v) round stranded |
re round solid |
sm sector stranded |
rm(v) round stranded |
sm sector stranded |
L | d1 | D | b | |||
| M16-95 | 16-95 | 10-95 | 25-70 | 16-95 | 25-70 | 2 | 70 | 12,5 | 24 | 32 | SW10 & SW6 |
| M25-150 | 25-150 | 25-150 | 35-120 | 25-120 | 35-120 | 2 | 85 | 15,5 | 30 | 35 | SW10 & SW6 |
| M70-240 | 70-240 | 70-240 | 70-240 | 70-240 | 70-240 | 4 | 120 | 221) | 35 | 56 | SW13 & SW6 |
| M95-240 | 95-240 | 95-240 | 95-185 | 95-240 | 95-185 | 4 | 120 | 20 | 33 | 56 | SW13 & SW6 |
| M95-300 | 95-300 | 95-300 | 95-240 | 70-300 | 70-240 | 4 | 142 | 231) | 36 | 67 | SW13 & SW8 |
| M120-300 | 120-300 | 120-300 | 120-240 | 120-300 | 120-240 | 4 | 142 | 25 | 38 | 67 | SW19 & SW6 |
| M185-400 | 185-400 | 185-400 | 185-300 | 185-400 | 185-300 | 6 | 170 | 26 | 42 | 82 | SW19 & SW6 |
| M300-500 | 300-500 | 300-500 | 300-400 | 300-500 | 300-400 | 6 | 200 | 34 | 52 | 94 | SW19 & SW8 |
| M400-630 | 400-630 | 400-630 | 400-500 | 400-630 | 400-500 | 6 | 200 | 34 | 52 | 94 | SW19 & SW8 |
| M630-1000 | 630-1000 | 630-1000 | 630-1000 | 8 | 220 | 41 | 65 | 105 | SW19 & SW8 | ||
| M800 | 800 | 800 | 800 | 8 | 220 | 37 | 60 | 105 | SW19 | ||
| M1000 | 1000 | 1000 | 8 | 220 | 41 | 60 | 105 | SW19 | |||
| M800-1200 | 800-1200 | 630-1200 | 630-1000 | 8 | 220 | 45 | 72 | 105 | SW22 & SW8 | ||
- 1) Dimension d2 = 26 mm
- 2) Centric conductor positioning by centre inserts
The below video shows how GPH range-taking mechanical connectors and bolted cable lugs with shear-off-head bolts connect power cables with copper and aluminium conductors up to 1,200 square millimetres in power transmission and distribution networks.
Thorne & Derrick
Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage voltage power systems:
- Slip-on Cable Terminations
- Cold-shrink Cable Terminations
- Heat-shrink Cable Terminations
- Cable Joints – Heat & Cold-shrink
- Separable Connectors (Euromold)
- Surge Arresters & Switchgear/Transformer Bushings
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV

Thorne & Derrick Welcome CSD Sealing Systems To Their Offices
February 21st, 2022
CSD Sealing Systems
Last week, Thorne & Derrick welcomed Ian Joynson & Chris Thompson from CSD Sealing Systems to their offices for training and a live product demonstration of their market-leading NOFIRNO product – the NOFIRNO system is Type Approved for the harshest ratings for A, H and Jet Fire Class, and is also approved for watertight, gas-tight, blast and shock applications.
Thorne & Derrick are Approved Distributors for CSD Sealing Systems – we have specified and distributed their products across numerous onshore and offshore substation projects.
The half-day agenda covered developments and approvals within the UK DNO Utility sector, product conformance to ATEX Directive for hazardous areas and explosive atmosphere installations plus a round-up of our sales pipeline, current projects and future sales/marketing plans.
CSD are specialists in duct seals and sealing systems that protect against water ingress, gas escape and spread of fire through cable duct and service entries located in substation basements, cable vaults, switchrooms and access man-holes at low, medium and high voltage electricity distribution networks.
Our working relationship spans an impressive 16 years with both companies having a strong customer focus. Consultation and technical advice as well as installation training and support helps us to ensure the client not only receives the correct product for the application but that they can safely and successfully install it, without fail.

Live Product Demo of CSD Nofirno by Chris Thompson
The CSD product range is suitable for applications within the shipbuilding, offshore and onshore construction industries and is also widely used across the utility and nuclear industry. The systems can provide up to 4 hours of fire protection, will offer the highest levels of flood protection and gastight integrity and are proven to provide in excess of 50 years long term sealing protection.
CSD are the UK representative of Beele Engineering BV, a company with over 40 years’ experience in the development and production of penetration sealing systems. CSD work closely with many site operators helping to meet the requirements for protection against fire, flood and hazardous gas ingress to ensure assets and employers are fully protected.
Thorne & Derrick provide competitive prices and fast delivery from stock for the complete range of CSD duct seals – this includes CSD RISE, RISE RAPID, NOFIRNO, ACTIFOAM and SLIPSIL products.
Thank you for visiting our offices to educate the sales and marketing team on the development and production of the CSD duct seals and sealing systems range.

Ian Joynson UK Onshore Sales Manager Presneting The CSD Product Range To The Sales & Marketing Team

CSD Sealing System (UK) have specialised in the supply and installation of technically advanced cable transits, flexible pipe penetrations and RISE and Nofirno cable duct seals within the UK for over 25 years.
CSD are ISO9001:2015 certified and aim to provide the highest levels of service and support to our customers, assuring first class products and first class service whatever the industry.

Sealing Cables | Water Ingress, Gas Migration & Fire Spread
Thorne & Derrick
Thorne & Derrick are national distributors of LV, MV & HV Cable Installation, Jointing, Substation & Electrical Equipment – servicing businesses involved in cabling, jointing, substation, earthing, overhead line and electrical construction at LV, 11kV, 33kV, 66kV and EHV. Supplying a complete range of power cable accessories to support the installation and maintenance of low/medium and high voltage power systems:
- Slip-on Cable Terminations
- Cold-shrink Cable Terminations
- Heat-shrink Cable Terminations
- Cable Joints – Heat & Cold-shrink
- Separable Connectors (Euromold)
- Surge Arresters & Switchgear/Transformer Bushings
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV
33kV Heat Shrink Straight Joint Kits By Tom Flavell
February 20th, 2022
Image: Tom Flavell At Sinewave | 33kV 800sqmm Single Core XLPE AWA Straight Joint
33kV Cable Joints
- Manufacturer – SPS
- Cable Joint Type – Heat Shrink
- Configuration – Straight Joint
- Cable Voltage – 33kV
- Number of Cores – Single Core
- Cable Insulation – Polymeric XLPE EPR
- Conductors – 800sqmm
- Cable Type – XLPE AWA (Polymeric) BS6622
- Suit MV HV Power Cables
- Location – Cable Trench, Direct Burial, Cable Containment

HV cable joints are suitable for jointing medium/high voltage (MV-HV) 33kV single core polymeric cables (XLPE EPR) to DIN VDE 0276-620, BS6622, BS7870-4.10 and other international cable standards.
33kV cable joints use heat shrink tubes and suit 33kV single core polymeric (XLPE EPR) cables with 25sqmm to 800sqmm single core conductors (copper Cu and aluminium Al) – suitable for power cable jointing, repair and installation in ground, air or cable ducts.


About Sinewave

As an Independent Connection Provider (ICP) accredited by Lloyd’s through the National Electricity Registration Scheme (NERS), Sinewave provide high-voltage and low-voltage services throughout the United Kingdom. Sineware deliver turnkey solutions for any electrical project up to 132kV. Sineware cover the full lifecycle of electrical projects—from design to delivery and maintenance.
Sinewave Services
- Design & Consultancy
- Grid Connections
- Construction & Civils
- Testing & Commissioning
- Operations & Maintenance
- EV Charge
Grid Connections
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LV Cable Networks
-
HV Cable Networks
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Substation Installations
Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV
Jointers blog
Subscribe now to our POWER NEWSLETTER– a monthly email circulation packed with news, projects, videos, technical tips, training information, promotions, webinars, career opportunities and white papers.
Includes access to our popular JOINTERS BLOG with contributions from utility professionals, linesmen and cable jointers working on MV HV EHV cables and overhead lines typically at 11kV, 33kV, 66kV and up to 132kV.

Green Energy Transition & The Electrification of Society By Roxtec
February 15th, 2022
Green Energy Transition & The Electrification of Society By Roxtec
Green Energy Transition By Roxtec
Cable & Pipe Transits
The Green Energy Transition and the electrification of the society put pressure on the power industry. Sustainable power generation, efficient transmission and distribution, and safe storage are some of the challenges that call for smart protection of equipment against multiple risk factors. That is why Roxtec cable and pipe transits are omni-present – from solar plants and wind farms to long-distance HVDC and grid projects.
As experienced penetration seal provider, Roxtec is involved in the energy transition and contributes to renewable hybrid projects as well as energy storage and balancing of the transmission and distribution grids. The company has a long story within wind power and is cooperating with all major offshore wind operators.
Roxtec provides cable duct seals and expertise to wind farms on land and to solar power plants as well, and participates in a variety of development projects within renewable power generation. With an impressive collection of tests, approvals and certificates, Roxtec also supplies seals to nuclear power projects.
Efficient storage and use
Generating power is, however, not enough. There is a need for reliable energy storage that enables a balanced and optimized use of the electricity grids. When you can store energy, you can take care of the complete harvest from your solar plants and wind farms, even when the grid is too full to handle it. Roxtec is working with world leaders in energy storage, but also within green hydrogen. The latter enables efficient use of excessive renewable energy for preparing green hydrogen instead of wasting it.
Ensuring HVDC transmission
There is also a need for increased transmission to accelerate the transition. The UK is a good example with both extension of offshore wind power and transmission through HVDC, high-voltage direct current. Roxtec follows the cable and provides sealing from the submarine to the land-based cable.

Rob Cullen, Power Sales Manager, Roxtec UK
“We became aware of drawbacks with traditional methods of sealing cable ducted systems between the shore and the local substation. As we have great relationships with cable manufacturers, project developers and delivery partners, it was a simple decision for them when we were able to bring both standard and bespoke sealing solutions,” says Rob Cullen, Power Sales Manager of Roxtec UK, and continues:
“They can now save significant time since Roxtec installations do not require curing time. Our seals also provide advantages in terms of cable management and retention whilst being vermin-proof. When our customers understood we provide training and technical support, they were very happy. As result of this mix of product and support we have managed to secure two major landfall projects and one underground transmission project in the last eighteen months.”
Batteries for charging
Another example within distribution is found in The Netherlands. A growing manufacturer of industrial modular energy storage systems that can be used for every conceivable application such as energy storage, balancing of the electricity grid or fulfill temporary energy requirements, is using Roxtec seals to protect the mobile and stationary battery containers against fire, gas and water.
The industrial storage systems are also used in solar plants of all sizes to enable storage of the produced energy until the right time for usage.
In the same region, Roxtec has become the preferred supplier of seals to onshore landing stations for offshore wind power. The cables used for connecting energy from distant turbines to the onshore grid must be protected from environmental threats, electromagnetic interferences and effects of lightning strikes.
Therefore, the engineering and construction companies have specified Roxtec seals for shielding, bonding and grounding. One landing station can receive power from several offshore wind farms and can have more than 1,000 openings to seal.

Hans Durinck performing installation training with customers onsite
“The thing is to always provide good service,” says Hans Durinck, Manager Outdoor Sales of Roxtec Netherlands. “I often go onsite, and the owners and all the different contractors know that they can call me any time if they have questions regarding our safety solutions. I will not ever try do their job, but I can certainly take away some of their troubles. We know sealing, so we bring peace of mind to them.”
CABLE TRANSITS
Roxtec cable transits are used to prevent water, gas, fire, dust and rodents from entering cable duct openings and potentially causing damage to cables and other electrical infrastructure.
Cable transit systems can be designed for sealing medium/high voltage substations including 11kV/33kV and “triplex” type cables in single, multiple or trefoil configuration.
Roxtec modular cable transit seals are based upon a rubber design with seals that are constructed of a number of removable layers to secure a watertight, gas tight and fire proof seal around the cable or pipe – the range includes rectangular transits and round transits to fit a variety of pipes and cable sizes.
Cable transit products ensure safety, reliability and efficiency by providing an effective, dependable seal around cables and pipes through an opening, penetration or duct.

Supplying Cable Termination, Jointing, Pull-in & Electrical Equipment up to 66kV
Thorne & Derrick International are Specialist Suppliers to the UK and international Offshore Wind Industry of products to provide safe and reliable LV HV Electrical Cable Termination, Jointing, Installation & Power Systems up to 66kV.
We are based in North-East England, recognised as a key strategic location to service the offshore renewables energy market in the UK, from the North Sea to the Nordics – our Exports Division support international offshore wind power projects from USA to China.

Key Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV

Stockists & Suppliers | UK & International Projects







