Feeder Pillars
March 22nd, 2022

EV Pillars by Lucy Zodion
Background
With a key driver for the electrification of vehicles being the environmental benefits they promote, electric vehicles (EV) are becoming pivotal parts of urban regeneration.
Reducing emissions and improving the carbon footprint of both individuals and communities, EVs and their supporting infrastructure, such as EV Pillars, are now vital assets for cities and towns throughout the world.
There are a number of initiatives throughout the UK that are helping to drive the uptake of EV. One of these initiatives is the ‘Go Ultra Low City Scheme’ (GULCS) procurement framework, which has been set-up by London Councils, TfL and the GLA, to ensure the Capital’s transport network meets its aim to be the Ultra-Low Emission Vehicles (ULEV) capital of Europe.
The Scheme has four main streams of work which focus on making residential charging available, increasing the provision of rapid chargers and increasing the provision of charging infrastructure in car club bays. This increased uptake means solutions are required that not only make EV charge points more accessible, but ensure the supporting infrastructure is capable of providing a consistent, safe and reliable power supply.
ubitricity is a market leading supplier of on-street EV charging solutions, integrating them within existing street furniture to make on-street charging available and simple to use.
The EV charging specialist recently carried out work as part of the (GULCS) by transforming existing street lighting columns into on-street charge points, throughout London and surrounding boroughs. As the UK’s market leader in the provision of connection equipment for external lighting infrastructure, including the sole supply of street lighting cut-outs and isolators in to the UKPN electrical network, ubitricity selected Lucy Zodion as its solution partner for the project.
Challenge
The main challenge of the project was to support the transition of the use of the streetlight.
From being solely used to illuminate the street, it is now required to become a multipurpose piece of street furniture, providing both illumination and EV charging facilities simultaneously, while ensuring power and protection to both equipment and people, in-line with electrical regulations.

EV charge points fall into four main categories according to the charge speed – Slow, Fast, Rapid and Super.
Objectives
Lucy Zodion worked with ubitricity’s UK Operations Director to provide a certified and approved solution that works alongside existing street lighting infrastructure. The key objectives for the EV project included feeder pillar design to satisfy the following criteria:
• Reliable Power – The solution had to meet all relevant industry standards, as well as those outlining the safety of users. It also had to demonstrate a proven track record.
• Safe – As the lamppost is being transformed from street furniture to a point of public access, the solution needed to consider not only electrical safety within the street lighting column, but the safety of the end-user while accessing EV charging equipment.
• Readily Available – As the project was on a short-lead time, Lucy Zodion was required to provide a distribution pillar solution that was immediately available.
• Multi-purpose – The power distribution solution was required to provide appropriate protection of both the EV charging equipment and to protect the user from electric shock in line with industry standards. The solution had to provide a separate feed to the luminaire to ensure continual operation in the event of electrical issues.
Project Summary
- Project Name: Taking charge of safe and reliable on-street EV infrastructure using Lucy Zodion feeder pillars manufactured for EV sector
- Location: Greater London, UK
- Completed: 2019
- Pillar Installed: Lucy Zodion single phase secondary isolators
Collaborator: ubitricity
Solution
Lucy Zodion’s solution was to manufacture and supply several thousand secondary isolators to provide 32A supply protection and lockable isolation for the street lighting column. They provide 25A residual protection for the 5.8kW EV charging equipment,plus 6A protection for theluminaires. The product installed is:
• Product Specification: Lucy Zodion Trojan Midi with 32A switch disconnector
Lucy Zodion Results
Lucy Zodion’s isolation solution met all objectives successfully, resulting in a certified and approved installation. As a result of the project, various London Boroughs are closer to meeting their Ultra-Low Emissions targets with a capable infrastructure to support EV drivers. The objectives were met in the following ways:
Safe | Lucy Zodion included in the design a 25A residual current protection for the 5.8kW ubitricity EV chargers. Additionally 6A protection for the luminaires was included so that in the event of a fault on the charging equipment, the luminaire will continue to operate as normal.
Reliable | Lucy Zodion isolators are manufactured considering current British and Industry standards. Components are also tested by third party, KEMA, for further compliance and accreditation. The 32A isolator is KEMA tested to IEC/EN 60947-3 and the fuse carrier is KEMA tested to IEC/EN60269-1. Additionally the isolators’ 25A residual current protection and 6A protection, were integrated in line with the IET Code of Practice for Electrical Vehicle Charging Equipment Installation (BS7671:2008+A3: 2015).
Delivery Time | Due to the number of units required, these were shipped weekly to support a wide-scale roll out over a relatively short period, which suitably matched the installation schedule.
Versatile | The isolators provide 25A residual current and overload protection for ubitricity’s 5.8kW EV chargers, which are mounted into existing streetlights. In addition, 6A protection is included for the luminaires to provide dedicated supply and protection in order to minimise outages. The isolators were used in conjunction with the Network Operators (UKPN) approved Lucy Zodion Street Lighting Cut-Out.

Thorne & Derrick | Distributor & Supplier of Feeder Pillars
July 23rd, 2021

EV Charging Feeder Pillars
EV Feeder Pillars
EV Charging
Lucy Zodion manufacture a wide range of products suitable to provide Low Voltage Electrical Power Distribution for EV charge points – from distribution network operator (DNO) accredited cut-outs and isolators for on-street chargers, to feeder pillars for electrical vehicle charging.
Meet the increasing demand for accessible EV charging points with power distribution solutions that connect DNO supply with charging outlets. Lucy Zodion’s adaptive and reliable supply solutions consider the charge speeds and times each EV charge point is capable of, from fast to super, to ensure you receive the most suitable and compatible option.
As one of the UK’s leading suppliers of pre-wired power distribution enclosures, Lucy Zodion have developed a standard range of pillars that will support EV charge point requirements that fall into the four categories of main current rating: 100 Amp, 200 Amp, 400 Amp and 630 Amp, providing a link between the DNO and EV charge points. The configuration of all EV feeder pillars in this range can be upgraded once installed to meet future demand requirements.
3-Phase AC Supply | 100 Amp Feeder Pillars
| EV Feeder Pillar Type |
Fortress Pillar Size 14 |
| Part Number |
EV1008007 |
EV1003022 |
EV1002043 |
EV1001050 |
| Rating |
7kW (40A SPN) |
22kW (40A TPN) |
43kW (63A TPN) |
50kW (80A TPN) |
| No. of charge points per feeder pillar |
8 |
3 |
2 |
1 |
| Dimensions H, W, D (mm) |
1300,1250,450 |
1300,1250,450 |
1300,1250,450 |
1300,1250,450 |
| Weight |
250kg |
250kg |
250kg |
250kg |
| Main incomer (MCCB) |
✓ |
✓ |
✓ |
✓ |
| Mild steel: Hop dip galv 3mm |
Wedgelocks |
Wedgelocks |
Wedgelocks |
Wedgelocks |
| Lock type |
✓ |
✓ |
✓ |
✓ |
| Anti-condensation heater |
✓ |
✓ |
✓ |
✓ |
100 Amp supply pillar is the smallest feeder pillar within the range and is available in four different configurations. These pillars cover 7kW supplies through to 50kW, with a differing number of connections on each solution.

100 Amp Supply Feeder Pillar
3-Phase AC Supply | 200 Amp Feeder Pillars
| EV Feeder Pillar Type |
Fortress Pillar Size 24 |
| Part Number |
EV1008007 |
EV1003022 |
EV1002043 |
EV1001050 |
| Rating |
7kW (40A SPN) |
22kW (40A TPN) |
43kW (63A TPN) |
50kW (80A TPN) |
| No. of charge points per feeder pillar |
16 |
6 |
4* |
3* |
| Dimensions H, W, D (mm) |
1600,1250,450 |
1600,1250,450 |
1600,1250,450 |
1600,1250,450 |
| Weight |
275kg |
275kg |
275kg |
275kg |
| Main incomer (MCCB) |
✓ |
✓ |
✓ |
✓ |
| Mild steel: Hop dip galv 3mm |
Wedgelocks |
Wedgelocks |
Wedgelocks |
Wedgelocks |
| Lock type |
✓ |
✓ |
✓ |
✓ |
| Anti-condensation heater |
✓ |
✓ |
✓ |
✓ |
* Use of load management on chargers required

200 Amp Supply Feeder Pillar
200 Amp supply pillar within our range is available in four different configurations.
These pillars cover 7kW supplies through to 50kW, with a differing number of connections on each solution.
3-Phase AC Supply | 400 Amp Feeder Pillars
| EV Feeder Pillar Type |
Fortress Pillar Size 40 |
| Part Number |
EV4001222 |
EV4008043 |
EV4005050 |
EV4002120 |
| Rating |
22kW (40A TPN) |
43kW (63A TPN) |
50kW (80A TPN) |
120kW (250A TPN) |
| No. of charge points per feeder pillar |
12 |
8* |
5* |
2* |
| Dimensions H, W, D (mm) |
2200/2850/600 |
2200/2850/600 |
2200/2850/600 |
2200/2850/600 |
| Weight |
400kg |
400kg |
400kg |
400kg |
| Main incomer (MCCB) |
✓ |
✓ |
✓ |
✓ |
| Mild steel: Hop dip galv 3mm |
Barlock (3 point) |
Barlock (3 point) |
Barlock (3 point) |
Barlock (3 point) |
| Lock type |
✓ |
✓ |
✓ |
✓ |
| Anti-condensation heater |
✓ |
✓ |
✓ |
✓ |
400 Amp supply pillar within our range is available in four different configurations.
These pillars cover 22kW supplies through to 120kW, with a differing number of connections on each solution.
3-Phase AC Supply | 600 Amp Feeder Pillars
| EV Feeder Pillar Type |
Fortress Pillar Size 40 |
| Part Number |
EV6301822 |
EV6301043 |
EV6307050 |
EV6303120 |
| Rating |
22kW (40A TPN) |
43kW (63A TPN) |
50kW (80A TPN) |
120kW (250A TPN) |
| No. of charge points per feeder pillar |
18 |
10 |
7 |
3 |
| Dimensions H, W, D (mm) |
2200/2850/600 |
2200/2850/600 |
2200/2850/600 |
2200/2850/600 |
| Weight |
400kg |
400kg |
400kg |
400kg |
| Main incomer (MCCB) |
✓ |
✓ |
✓ |
✓ |
| Mild steel: Hop dip galv 3mm |
Barlock (3 point) |
Barlock (3 point) |
Barlock (3 point) |
Barlock (3 point) |
| Lock type |
✓ |
✓ |
✓ |
✓ |
| Anti-condensation heater |
✓ |
✓ |
✓ |
✓ |
Further Reading
➡ More Lucy Zodion Blogs:

Galvanised & Stainless Steel | GRP | Pre-Wired | Underground Retractable Feeder Pilars
THORNE & DERRICK SPECIALIST ELECTRICAL DISTRIBUTOR
LV ♦ MV ♦ HV
T&D distribute the most extensive range of LV, MV & HV Cable Jointing, Terminating, Pulling & Installation Equipment – we service UK and international clients working on underground cables, overhead lines, substations and electrical construction at LV, 11kV, 33kV and EHV transmission and distribution voltages.
- Key Products: MV-HV Cable Joints & Terminations, Cable Cleats, Duct Seals, Cable Transits, Underground Cable Protection, Cable Jointing Tools, Feeder Pillars, Cable Ducting, Earthing & Lightning Protection, Electrical Safety, Cable Glands, Arc Flash Clothing & Fusegear.
- Distributors for: 3M, ABB, Alroc, Band-It, Catu, Cembre, Centriforce, CMP, Elastimold, Ellis Patents, Emtelle, Furse, Lucy Zodion, Nexans Euromold, Pfisterer, Polypipe, Prysmian, Roxtec.

LV – Low Voltage Cable Joints, Glands, Cleats, Lugs & Accessories (1000 Volts)

MV HV – Medium & High Voltage Cable Joints, Terminations & Connectors (11kV 33kV EHV)

Cable Laying – Underground Cable Covers, Ducting, Seals & Cable Pulling Equipment
June 10th, 2021
May 5th, 2021

Prevent your LV Switchboard from Overheating
LV Switchboards
The monitoring of the heat build-up, often carried out by thermography, allows early detection of anomalies that will lead to spurious tripping or even fire and the immobilisation of the installation for a long period. It is therefore a subject that deserves our full attention because it deals with the safety and availability of the installations and therefore the continuity of production.
Thermography is a solution that ensures that there is no abnormal heating of the switchboard during operation.
However, well before its operation, at the time of specification, purchase and installation of the switchboard, there are a few keys factors not to be overlooked.
In the field of high-power, withdrawable, low-voltage switchboards, it is possible to have a positive influence on the future of the installation from the moment of purchase. Similarly, the choice of equipping the switchboard with certain devices allowing easy and safe access to the components to be controlled will make its’ operation simpler and safer.
A good, original design, continuous monitoring and appropriate maintenance are key to the durability and reliability of the electrical panel over the years.
1. Design your LV switchboard according to the IEC 61439-2 standard
A well-designed electrical panel should be chosen, it should be validated in all respects according to IEC 61439-2. Indeed, this standard requires tests and checks to ensure that each component is implemented in accordance with the rules of the standard and that the temperature rise is perfectly controlled, within acceptable limits.
By carrying out these tests, the original manufacturer has the data at its disposal that enables it to produce suitable, reliable and long-lasting low-voltage assemblies, in line with their operating conditions.

Temperature rise tests on an LV switchboard
2. Maintain your LV switchboard regularly
During installation, care should be taken to ensure that the air vents are not obstructed or limited in their effect to ensure natural ventilation of the switchboard.
The cleanliness of the air vents but more generally of the electrical panel should be periodically checked to avoid any degradation of the intrinsic qualities of the assembly. In addition, the forms of internal separation will not be removed, they are the ones which ensure the protection of the personnel during the thermography and maintenance campaigns.
3.Monitor heat build-up by thermography
Thermography campaigns require going as close as possible to, and aiming at, live components. In doing so, the operator will take more risks than during the operation of his switchboard.
In addition to periodic inspections, certain safety features can facilitate or supplement the monitoring of overheating. Discover the safety elements that can be implemented at the time of the initial investment or modernisation of your existing installation.
Easy & Secure Access
Inspection of the cable terminations is a must. Easy access and the width of the cable sheath are criteria to be considered. The position and shape of the downstream power connections are elements that can bring a increased ease of this operation.
For feeders, the possibility of opening the front opening drawer allows all components and all clamping points of the drawer to be seen.
If this option was not chosen at the time of purchase, the starter may have been fitted with a sighting window, which will nevertheless allow some thermal readings to be taken, but in a much smaller sighting area.

Thermographic sighting
The main busbar, which is often placed in the upper position of the switchboard, can also be examined. The main purpose is to check the temperature at the busbar joints and connections. The fewer they are, the fewer points to be monitored.
The roof of the electrical panel must meet certain safety requirements:
- Easy removal of the sheet metal
- Equipment of removable sheets with captive bolts
- Presence of forms of protection
By its’ design, the assembly must facilitate this operation, which is often uncomfortable to carry out because it is high up and close to live elements.
When choosing the LV switchboard, it is therefore important to ensure that it offers a safe and easy access solution for this type of operation.
The power connections on the incoming circuit breaker(s) are also often difficult to access. This is particularly true for switchboards with cable connections from the front. In this case, permanently readable infrared sensors can be offered.
Points of Vigilance for Sighting Devices without Dismantling
For sighting devices without dismantling (arc-proof windows, large arc-proof windows, grids), the solution must allow measurements to be taken without opening the LV switchboard casing and guarantee the protection of the operator during the inspection, thus avoiding the need for reinforced individual protection to protect against the effects of a possible internal arc flash.
The electrical panel can be fitted with these devices on the incoming columns, to monitor the temperature at the main busbar sides or even on the fronts of some withdrawable drawers.
Focus On Viewing Solutions
Polycrystalline sightglasses are the best known solution; they are relatively expensive and offer a fairly narrow viewing surface but promise good internal arc resistance.
Larger sighting solutions of various shapes and sizes are also available. They consist of a honeycomb structure firmly attached to a plastic film. They allow a much better viewing angle and an increased inspection area. Their internal arc resistance is sufficient in many cases and their plastic film does not degrade over time, unlike polycrystals which lose their transparency over part of the spectrum as they age.
In the case of withdrawable drawers, cheaper solutions can be considered, such as the use of Plexiglas or removable metal sheets that allow partial inspection of the interior but with the appropriate individual protection. The use of front opening drawer is the solution allowing a complete inspection of the inside of the drawer but it leads to an increased risk for the operator during the measurement campaign.
Conclusion
In short, a well-designed, well maintained low-voltage switchboard and regular monitoring of its components enable you to prevent the risk of fire resulting from abnormal heating of your installation.
It should be remembered that each intervention requiring the opening of a door or front plate exposes the operator to a greater risk of internal arcing and contact with live parts.
In fact, tests on the behaviour of the electrical panel during an internal arc are always carried out with the enclosure closed and the effects of the arc on the operator are only evaluated outside the LV switchboard during internal arc conditions.
For thermography campaigns, it is necessary that the operator wears adequate individual protection and is trained to follow the appropriate methodology.
About Comeca

Our aim is to help your company to improve its performance.
COMECA is also a solid and innovative business partner, with strong knowledge of the major trends in the energy market such as energy efficiency, renewable energy sources and infrastructures for electric vehicles.
COMECA continues to support its established installed base all over the world, while bringing its know-how and expertise in new projects.
To support changes in energy distribution and meet customers’ needs, COMECA offers :
- A « Global Solution » approach that presents important elements of differentiation
- A complete and complementary range of products through its strategic core businesses, providing “package solutions”
- A customised proposal, based on free choice of electrical components brands
- The largest range of original manufacturer switchboards in the market
- A full range of services for your existing COMECA equipment as well as for your new equipment

Power Cable Accessories
To support the installation of Low Voltage Power Cable Systems, Thorne & Derrick stock and supply an extensive range of Cable Accessories to enable to support, jointing, glanding and termination of BS5467 Armoured Cables from leading manufacturers including CMP, Cembre, Ellis Patents and 3M Electrical.
May 4th, 2021

Electric Vehicles | Power Distribution By Lucy Zodion
Did you know that we will need over 29,000 charging points for Electric Vehicles across Great Britain by 2030? Over 85% of these need to be fast or rapid chargers.
Want to know more about the difference?
Electric Vehicles
Electric vehicles are a key technology to reduce air pollution in densely populated areas and a promising option to contribute to energy diversification and greenhouse gas emissions reduction objectives.
The growing demand for Electric Vehicles (EV) and the resulting strain charging infrastructure has on our electrical network, means a wide range of safe and compliant connection solutions are required. Global sales rose a dramatic 65% from 2017 to 2018, for a total of 2.1 million vehicles. However, the subsequent outbreak of the coronavirus pandemic has resulted in a 25% decline in EV purchases during the first quarter of 2020.
Despite these setbacks, Electric Vehicle demand is again expected to rise with improved batteries and a more readily available charging infrastructure.
From DNO accredited cut-outs and isolators for on-street chargers, through to larger ‘heavy duty’ EV feeder pillars for fast, rapid and super chargers, Lucy Zodion’s products and design team can solve your connection requirements.

Empowering EV with pre-wired solutions
As one of the UK’s leading suppliers of pre-wired power distribution enclosures, we understand the importance of electrical safety and flexibility to meet the growing demands of power infrastructure. EV is becoming commonplace throughout the UK, with a number of initiatives in-place to drive-up use of electric vehicles in a bid to reduce emissions and increase efficiencies. As the demand for EV increases, there becomes a growing need for the implementation of accessible charge points, meaning a step-change in urban infrastructure is required, therefore the demand for power distribution solutions are on the up.
With this in mind Lucy Zodion is able to meet a number of EV power distribution requirements, to meet almost all specifications, configurations and styles. We have an in-house Design Centre dedicated to the design and manufacture of bespoke power distribution pillars and have extended our service to EV power distribution enclosures, developing solutions to meet growing demand. The benefits of our service include:
- Case-for-case approach to EV power distribution projects to ensure we meet your specification objectives
- In-house Design Centre to ensure approved drawings are closely followed and tested for functionality, fit and form, based on drawings
- IET and BS industry standards followed to ensure product suitability and conformity at application

Reaching the streets with on-street connection products
As plans for the ‘Road to Zero’ become clearer, transport has been identified as a key focus to ensure the nation is able to meet its net zero targets by 2050. As a result, a range of Governmental initiatives have been introduced to drive the uptake of electric vehicles (EV). One of these initiatives is to make on-street EV charging more accessible to residents without access to private charging facilities, with £2.5 million funding to be made available for the provision of over 1,000 on-street electric car charge points.
On-street charging can be provided by either street-side charge points, or via transforming existing street furniture into charging hubs; such as lampposts. As a specialist in the street lighting industry for over 50 years, we have a wealth of knowledge in the electrical infrastructure and equipment necessary to provide effective and safe illumination. This knowledge means that we can develop connected, adaptive and reliable solutions to meet the growing demand for on-street EV charging.e nation is able to meet its net zero targets by 2050. As a result, a range of Governmental initiatives have been introduced to drive the uptake of electric vehicles (EV). One of these initiatives is to make on-street EV charging more accessible to residents without access to private charging facilities, with £2.5 million funding to be made available for the provision of over 1,000 on-street electric car charge points.
Our on-street connection products enable EV charge point manufacturers to utilise existing street lighting infrastructure and transform it into an EV charging facility that is both safe and accessible. Benefits of the solutions we offer to support on-street charging are:
- Lucy Zodion has distribution network operator approval (DNO) throughout the UK, which means our fused products are compatible and compliant with most existing streetlight infrastructure.
- Lucy Zodion’s fused street lighting solutions undergo rigorous in-house and third party testing (KEMA) to ensure they meet industry and safety standards
- The on-street EV connection solutions we develop are in line with the IET Code of Practice for Electrical Vehicle Charging Equipment Installation (BS7671:2008+A3: 2015)

We collaborate to energise the final mile
In order to ensure towns and cities are able to cope with the increasing demands EV and charging infrastructure place on them, collaboration throughout the entire ecosystem is vital.
Our position within the Lucy Group affords us with the ability to collaborate with Lucy Electric, specialist in innovative secondary power distribution solutions for industrial and commercial networks. Working together, Lucy companies are able to offer a holistic solution that helps to decarbonise, decentralise and digitalise urban spaces with smart, adaptive technology that considers the entire EV ecosystem and power infrastructure.
This approach doesn’t stop at power management and distribution; we are passionate about collaborating with EV specialists to ensure power reaches the streets in a sustainable and environmentally conscious way. We have always viewed collaboration as central to evolution; stimulating innovation to help drive credible solutions to the market.
This means working with businesses throughout the supply chain to offer an end-to-end EV solution that energises the final mile. Find out how, via our case studies in the Innovation & News section at the bottom of this page.
FURTHER READING
More Lucy Zodion articles:
THORNE & DERRICK SPECIALIST ELECTRICAL DISTRIBUTOR
T&D distribute the most extensive range of LV, MV & HV Cable Jointing, Terminating, Pulling & Installation Equipment – we service UK and international clients working on underground cables, overhead lines, substations and electrical construction at LV, 11kV, 33kV and EHV transmission and distribution voltages.

Key Products: MV-HV Cable Joints & Terminations, Cable Cleats, Duct Seals, Cable Transits, Underground Cable Protection, Cable Jointing Tools, Feeder Pillars, Cable Ducting, Earthing & Lightning Protection, Electrical Safety, Cable Glands, Arc Flash Clothing & Fusegear.