Uploaded By Chris Dodds – Thorne & Derrick Sales & Marketing Manager
Cable Joints
Nexans GTS1 type MV cable joints are straight heat shrink joints for jointing single core polymeric insulated medium voltage cables with extruded easy strip conductive screen or bonded extruded conductive screen. Nexans GTS1 heat shrink cable joints are fully screened, submersible and can be directly buried into cable trench.
Nexans cable jointsare available in both heat shrink and cold shrink technologies for jointing and repairing medium/high voltage cables up to 33kV – single core and 3 core cable joints kits are available for MV-HV cables with paper or polymeric insulation, copper wire or copper screen and armoured/unarmoured construction. The cable joints accommodate both shearbolt cable connectors or crimp connectors.
The installation Cable Jointing Videofocuses on ➡
Installation of outer protection heat shrink tube with heat activated adhesive
Uploaded By Chris Dodds – Thorne & Derrick Sales & Marketing Manager
Transition Cable Joints
Nexans GTM3.1 type MV cable joints are transition cable joints using heat shrink technology for jointing three core paper cables (PILC draining and non-draining) to three core polymeric cables (XLPE). Nexan’s GTM3.1 heat shrink cable joints are designed for use with paper insulated belted or screened cables with a common lead sheath and are fully screened, submersible and can be directly buried into cable trench.
Nexans cable jointsare available in both heat shrink and cold shrink technologies for jointing and repairing medium/high voltage cables up to 33kV – single core and 3 core cable joints kits are available for MV-HV cables with paper or polymeric insulation, copper wire or copper screen and armoured/unarmoured construction. The cable joints accommodate both shearbolt cable connectors or crimp connectors.
Essential to the safe and reliable performance of all MV HV Joints & Terminations is the standard of cable preparation achieved by the Jointer. Pictured here is an example of excellent workmanship where the XLPE and PILC cables are stripped and prepared ready for transition jointing in the cable trench.
Image:Dave Boyd – EHV Cable Jointer. Owner/Company Director of HVÂ Cablepower Pty Ltd.
Transition Cable Joint
The installation Cable Jointing Videofocuses on ➡
Installation of outer protection heat shrink tube with heat activated adhesive
by Chris Dodds T&D - estimated reading time 5 minutes
Ormazabal are leading manufacturers of Medium Voltage Switchgear & Electrical Distribution Products – this includes:
Primary Distribution Switchgear
Secondary Distribution Switchgear
Transformer Substations
Distribution Transformers
Low-voltage Boards
Medium Voltage Products – Protection, Control & Automation Of MV Networks
Renewable Energy Applications
The following post shows the range of Euromold Connectors which are suitable for and manufacturer approved for use with Ormazabal medium/high voltage equipment bushings according to IEC 50181. BS EN 50181:2010 is the industry standard for plug-in type bushings above 1kV up to 52kV and from 250A to 2,50kA for MV-HV switchgear and transformers.
Euromold Connectors & Acessories
EN 50181 IEC Bushing Types
Ormazabal recommends the use of Euromold connectors for the termination of MV-HV cables as they have been tested in the Ormazabal CGMCOSMOS system cubicles.
CGMCOSMOS is part of the Ormazabal Medium Voltage Switchgear Secondary Distribution range – a fully gas-insulated modular and compact (RMU) system up to 24kV.
3 different types of EN 50181 (IEC) bushing types that are manufactured in epoxy resin and conform to the dielectric and partial tests.
• Plug-in Bushing up to 250 A
• Plug-in Bushing up to 400 A
• Screw-in Bushing up to 630 A
MV-HV bushings are located in the cable compartment or can also be placed on the side of the cubicles for direct supply to the main busbar via plug-in or screw-in connectors rated current greater than 400A or short-circuit current equal to or higher than 16kA.
250AÂ plug-in cable connectors (straight or elbow type for rear exit of cable) in outputs to transformer (cable compartment) for fuse protection functions and shielded connectors for circuit-breaker protection functions.
âž¡ View the complete range and specifications of electrical equipment bushings for medium/high voltage switchgear and transformers.
Thorne & Derrick International
11kV 33kV Terminations
T&D are Main UK Distributors for Nexans Power Cable Accessories – this includes heat shrink and cold shrink cable joints and terminations and the Euromold range of screened separable connectors extensively installed to terminate MV-HV power cables.
Thorne & Derrick distribute Nexans Cable Terminations for medium and high voltage electrical cable systems, 11kV/33kV – we provide competitive prices for both heat shrink and cold shrink terminations from extensive stocks to UK and international destinations.
Nexans cable terminations are used for connecting 11kV/33kV power cables into MV-HV electrical equipment including switchgear, transformers and substations – heat shrink terminations are available for both single and 3 core polymeric (XLPE EPR) cables.
This video by 3M Electrical shows in what situations you would require a hazardous area joint such as 3M Scotchcast LVI/3 for jointing power cables in Zone 1 and Zone 2 hazardous areas and potentially explosive atmospheres according to the ATEX Directive.
3M LVI-3/x hazardous area resin cable joint kits are designed to be used for multi-core, armoured polymeric insulated, low voltage energy cables.
The 3M video explains how hazardous area cable joints are designed for applications where the cable joints must be flame retardant, halogen free and hydro carbon resistant.
3M have been supplying cable accessories and electrical insulating Scotchast resins for use in hazardous areas for more than 25 years and have carried out extensive research into the effects of hydrocarbons in chemical solvents and resin encapsulants.
3M products have been successfully installed in areas such as mines and quarries, underground applications, petrochemical sites and offshore areas where there is a risk of flame or explosion due to the atmospheric presence of flammable gases.
A specialised joint shell which is flame retardant, hydro carbon resistant and halogen free is filled with a 3M 1402FR resin which has been highly modified by the inclusion of various chemical additives. These additives make the resin flame retardant, halogen free and virtually unaffected by immersion and hydro carbons or chemical solvents.
Cold Shrink – invented by 3M over 40 years ago and now the preferred technology for heat-free jointing, terminating, sealing and abandonment of LV HV cables
We hope you find this video informative and educational, contact T&D for technical support, quotations and stock availability for 3M Hazardous Area Cable Joints.
Selecting Hazardous Area Cable Joints
Conductor CSA (mm2)
3M LVI-3 Scotchcast Resin Kit Reference For Jointing Power Cables In Hazardous Areas
Thorne & Derrick are leading specialist distributors of MV HV Joints, Terminations & Connectors for use on 11kV/33kV/66kV cable networks – sadly cable failures are increasingly common on onshore and offshore medium/high voltage cable networks.
A toxic cocktail of unskilled labour which is untrained in both basic cable preparation and tool use is usually the cause – this lethal combination unleashes devastation on clients assets nevermind the incalculable cost of downtime associated with power outages.
This investigation and report explains the causes into why the below 66kV cable joints failed by dissecting the cable joints one by one and recording findings to what could have caused the cable failings.
Severe cable joint failure with cable faulted to destruction – caused by a combination of cable preparation failures and factors.
Comparing dimensions from the screen cut length to the corrugated aluminium cut shows the 66kV cable failure occured at the end of the semicon screen cut.
Failure occurred at the end of the semicon screen cut on the high voltage power cable.
Specialist cable jointing tools to effectively prepare and remove semicon screens on 11kV/33kV and 66kV power cables should always be used by jointers – cable jointers should be trained and competent to install manufacturers products.
Poor heat shrinking technique by the cable jointer with non-uniform wall thickness on this heat shrink insulation tube
Conclusion
The cable joint failure was caused by the poor removal of the semi-conductive and the very bad XLPE insulation preparation. Deep and dirty cuts and burrs can seen in the insulation causing the XLPE insulation to be over stressed and this was what ultimately caused the insulation failure.
All HV cable joints and accessories should only be installed by trained professionals with all the correct accreditation. Any other terminations that have been installed by the above ‘jointer’ should be checked and replaced immediately.
Cold Shrink
3M pioneered the development of Cold Shrink technology for use as a material for the jointing, termination and connection of medium/high voltage cables. Since then cold shrink has been adopted by global utilities as a user-friendly and reliable MV-HV cable accessory range with high performance, stable life cycle and minimal joint or termination failure rates.
Should you require any support with the specification or supply of MV HV joints, terminations or connectors for use on 11kV/33kV/66kV energy networks please do not hesitate to contact us.
*Data based upon U.S. failure data of U.S. manufactured 3M Cold Shrink Medium & High Voltage Cable Accessories between 2009 and 2012.
Thorne & Derrick
THORNE & DERRICK are national distributors LV, MV & HV Cable Installation, Jointing, Substation Earthing & Electrical Equipment – we service UK and global businesses involved in cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.
Since 1985, T&D have established an international reputation based on SERVICE | INTEGRITY | TRUST.
Contact us for 3M Electrical, ABB, Alroc, AN Wallis, CATU Electrical, Cembre, Centriforce, CMP, CSD, Elastimold, Ellis Patents, Emtelle, Euromold, Filoform , Furse, Lucy Electric & Zodion, Nexans, Pfisterer, Polypipe, Prysmian, Roxtec, Sicame, WT Henley.
Invitation
Thorne & Derrick invite you to join LinkedIn’s largest LV-HV Electrical Discussion Group : Low & High Voltage Power, Cabling, Jointing & Electricals. Discussion subjects include cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV. Network, engage and promote your profile, company or products with over 10,000 influencers.
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