SVL’s Sheath Voltage Limiters for Protection of MV HV Cables

Protecting the Cable Sheath & Jacket from Switching Surge

Source: INMR

Over the past decade, demand for longer power lines and higher current capacities for HV High Voltage power cables has required new methods of loss prevention.

Sheath Voltage Limiters also known as SVL’s provide valuable protection to expensive cable installations. They are highly reliable and effective at managing cable sheath voltage rises and the associated power flows that can result under fault conditions.

At the same time, ensuring high reliability of these lines is progressively more important.

Together, these developments have sharply accelerated application of surge protection on underground cable networks.

This article from 2012 contributed by surge arrester expert and INMR Columnist, Jonathan Woodworth, explained the surge protection scheme offered by sheath voltage limiters (SVLs) – devices intended to protect the cable jacket or cable sheath from electrical stresses during transient events.

Since high voltage cables these days are available in an array of different types and designs, for the sake of simplicity the focus here was on a single core HV cable with metallic sheath and polymeric outer sheath jacket (as in Fig. 1).

Thorne & Derrick are Approved Suppliers for ENSTO‘s Sheath Voltage Limiters, which provide overvoltage protection of Power Transmission & Distribution underground cable sheaths – this includes MV HV Medium & High Voltage Cables according to the rated voltage of the SVL’s (Sheath Voltage Limiters). We can provide excellent customer support, product selection and competitive prices with next-day delivery from extensive stocks of electrical Link Boxes.

Fig. 1 Simple HV cable showing polymeric jacket that may require surge protection

Introduction

Sheath Voltage Limiters

Growth in installation of underground cables has focused more attention on some of their potentially negative environmental effects. Because cable is often installed with metallic sheaths, current is induced onto the sheath from the primary conductor and flows directly to earth, representing a 100% loss of energy. In the process it can also raise the temperature of the cable, which then becomes a limiting factor in the system’s overload capability.

Fig. 2 Loss reduction in cable systems using segmentation and sheath voltage limiters

A common means to reduce such losses is to segment the cable sheath (as in Fig. 2). However, if segmentation is used to interrupt induced sheath current, measures must also be taken to limit voltage induced on the sheath during transient events.

Otherwise, the voltage differential between sheath and earth can exceed the cable jacket’s withstand, leading to puncture. This can become a point of moisture ingress, which can lead to long term dielectric and failure issues.

Fig. 3 Typical configuration of cable, SVL and phase arrester on transition pole with SVL mounted near bottom of cable termination

Fig. 4 Link box with 3 SVLs and cross-bonded sheaths

While a range of configurations is used to reduce losses in cable systems, (including cross-bonding of the sheaths and transposing phase conductors) segmentation along with surge protection of the cable jacket is considered the most effective.

The link box in this case is a universally used sealed junction box placed either in manholes or cabinets and that accommodates surge protectors as well as a point to cross-bond the sheaths.

Figure 4 shows a typical such link box setup that provides a location for the sheath voltage limiters as well as for cross bonding of the sheath. The phase conductors do not enter the link box, rather only the sheath or sheath extension.

The SVL

A sheath voltage limiter (SVL) is basically a surge arrester under a different terminology. It functions as  surge arrester and, in most cases, is in fact a re-labelled distribution arrester.

Two examples of sheath voltage limiters are shown in Figures 5 and 6. In Figure 5, the arrester has no sheds because this particular design is intended only for use in the dry environment of a link box. By contrast, the SVL model shown in Figure 6 has sheds similar to an arrester because it is intended for outdoor application.

Fig. 5 Sheath voltage limiter with typical ratings 0.8 to 4.8 kV Uc (MCOV) used inside link boxes

Fig. 6 Sheath voltage limiter with typical ratings 4-14 kV Uc (MCOV) for use outdoors

Selecting an SVL

As stated earlier, the main purpose of the sheath voltage limiter is to clamp or limit the voltage stress across the cable jacket.

If the cable sheath is grounded at both ends, the voltage stress across the jacket is quite low during steady state and also relatively low during transients.

However, if the cable is segmented to reduce losses or if there are link boxes along the cable at locations of transposition or cross-bonding, it is important to install the SVLs here to eliminate any risk of insulation breakdown of the cable jacket or link box.

There is no standard method prescribed by IEC or IEEE for selecting the optimum rating for cable sheath/jacket protection. The following method is therefore proposed based on discussion with cable suppliers, arrester suppliers and with the aid of transient modeling of the system to determine the effects of a surge during transients.

This analysis assumes sheath segmentation is a single point bond (earthed at one end of the sheath) and an open point at the other end.

Sheath Voltage from Power Frequency Sources

Because the sheath of a cable is in such close proximity to the conductor, the voltage appearing on an open sheath can be substantial and is directly related to the current flowing through the phase conductor. This relationship applies during steady state as well as during faults.

Steps to Select the Optimum Sheath Voltage Limiter

1. Determine the voltages that will appear on the sheath during transient events
2. Select AC rating and TOV rating
3. Check margin of protection of the selected rating
4. Check the energy rating of the SVL is adequate
5. Check mounting and failure mode for fit and function

Typical installation of an SVL

Figure 8 depicts an example where a 17 kA fault results in 3800 Vrms on the sheath. The most common rationale in selecting an arrester for protecting the sheath is to select an SVL with a turn-on level above the worst case induced power frequency voltage.

This means the SVL does not need to dissipate any energy during a temporary overvoltage (TOV) caused by faults. For overhead arresters, this is generally not the rule and, in those cases, the arresters are sized to conduct current during the TOV but not enough to cause it to fail. The overhead sizing rationale utilising an arrester’s TOV capability is not used for SVL selection unless it is necessary to achieve a better margin of protection.

Fig. 8 Example of sheath voltage during 27 kA fault on trefoil configured cable

Sheath Voltage Calculations

The steady state voltage gradient is the voltage that will appear along a 1 km length of sheath with 1000 amps flowing continuously and is a function of the configuration of the cable in the trench as well as its dimensions.

There are two basic trench configurations: the trefoil, comprised of three cables that are positioned equidistant from one another such that their cross-section forms an equilateral triangle; and the flat configuration whereby all cables are laid such that they are in the same plane and the same distance from one another.

If the voltage gradient is not supplied by the cable manufacturer for the configuration used, it can be calculated using relevant equations and methods derived from IEEE 575 “Guide for Bonding Sheaths and Shields of Single-Conductor Power Cables Rated 5 to 500 kV”:

Sheath Voltage Calculations

IEEE 575

The most common shield/sheath-bonding systems now in use on medium through extra high-voltage (5kV to 500kV) single-conductor shielded power cables and the methods of calculating the corresponding shield/sheath voltages and currents, when the cables are operated as part of a three-phase system, with the neutral grounded directly or through an impedance, are described in this guide.

Once the voltage gradient is known for 1 km at 1000 A, the voltage that will appear at the open end of a segment during a fault event can also be calculated. It is important to determine this voltage level because the SVL voltage rating (U_c) needs to be set just higher so that the arrester does not conduct during a fault event.

Should the surge arrester conduct in this instance, it would need a much higher energy handling capability than generally available for distribution type arresters. If it is found later in the sizing process that a lower level U_c is needed, a transient analysis will determine the SVL’s proper Uc and energy rating.

Assuming that the margin of protection will be adequate, then the U_c rating of the SVL will be greater than or equal to the voltage at the open point (Eopen), as follows:

U_c ≥ E_open= voltage gradient x segment

length x max. expected fault current

where voltage gradient is V/km/1000A, length is in km and fault current is expressed in kA. For example, if a voltage gradient on a particular system is 200V/km/kA and the line is 2 km long with a potential of 17.5 kA, then the minimum acceptable U_c rating for the SVL would be 7000 V. Note that if the line were only 1 km long, the SVL’s minimum U_c would be half that of the 2 km long line and could be a minimum of 3500 V.

Figure 9 shows the current flow through an appropriately rated SVL on a 1 km line with the above-mentioned voltage gradient and fault current. It can be seen that only some microamps flow through the SVL, which is exactly what is desired. However if the same SVL is applied to a similar line of 2 km length, the current through the SVL would be significant (as in Figure 10) and the immediate temperature rise to failure is shown in Figure 11.

Fig. 9 Current conduction through properly sized SVL

Fig. 10 Current through improperly sized SVL with peak levels in 600 A range per half cycle.

Fig. 11 Temperature rise of improperly sized SVL showing imminent failure if breaker does not immediately interrupt fault

Therefore, when determining the proper Uc ratings for sheath voltage limiters SVLs, one cannot select one rating for all link boxes unless the lengths of all segments are equal.

Moreover, if the SVL is chosen correctly, it will not be required to absorb any significant level of energy during a system fault.

Protecting the Jacket from Switching Surge

The jacket and sheath interrupts are generally the weakest insulation in a HV power cable system. The below table shows their withstand levels as per IEEE 575.

Switching surge impulse withstand of the sheath interrupt and jacket are assumed to be similar to other insulator types and are 83% of the lightning impulse withstand rating (BIL).

When there is a switching surge event on the phase conductor of a cable, the current through it will induce a voltage on the sheath in the same way it does at steady state or during fault events, even though the wave shape is significantly different. Since the voltage and current on the conductor during a switching surge are not sinusoidal or even a simple impulse (see Figure 13), it is not possible to accurately predict the resulting voltage and current on the sheath.

Lightning impulse withstand of sheath interrupts and cable jacket:

Fig. 13 Switching surge on phase conductor of 345 kV cable with (green) and without (red) arrester protection on that phase.

The only ways to accurately determine the actual voltage and current on the sheath are through transient simulations or real field tests. Since tests are not practical, transient simulations are really the only option and some useful rules of thumb have emerged from running such simulations:

1. If the SVL is selected to ride through a fault event with minimal to no serious conduction, then the switching surge energy withstand capability of a 10 kA rated distribution type arrester is adequate. If the SVL is not dimensioned to ride through the fault, then station class arresters may be needed.

2. If the 1000 A switching surge residual voltage is not available, then the 1.5 kA 8/20 lightning impulse residual voltage can be used for the margin of protection calculation.

In the case study used to create Figure 14, the switching surge voltage on the sheath without SVL protection would rise to greater than 100 kV. According to the above table, this is more than 40 kV above what the jacket or interrupt insulation can withstand, representing certain failure of the cable jacket. In this case, with an SVL of 9.6 kV U_c, the voltage on the sheath is limited to a maximum of 33 kV.

To calculate margin of protection during a switching surge, it is recommended that the 1000 A switching surge residual voltage be used. Since switching surge residual voltage is not a mandated test for distribution type arresters, the 1000 A residual voltage may not be available. In this case, a reasonable substitute for the switching surge voltage is the 8×20 residual voltage at 1.5 kA. For the 9.6 kV SVL used in the above study, the V₁₀₀₀=1000 A 30/75μs residual voltage is 28.4 kV.

From the above table, it can be seen that the BIL withstand level of the jacket for a 345 kV line is 60 kV. This means that the switching surge margin of protection (MP2) for this case is: MP2=([( BIL x .83 )/V₁₀₀₀ ]-1) x 100 = 111%.

Fig. 14 Switching surge voltage inducted onto sheath of 345 kV cable with and without SVL protection. 3 pu switching surge on phase conductor without SVL (green) and with SVL (red)

Protecting the Jacket from Lightning Surge When lightning strikes an overhead line before the transition pole, the surge is clamped by the arrester that is universally mounted at this location and most of the surge current is diverted to earth.

However, a surge voltage of significant magnitude can travel into the cable with a moderate level of current as well. Figure 15, for example, depicts the voltage and current entering a 345 kV cable given a 100 kA lightning strike a few spans away.

Fig. 15 Voltage and current on phase conductor of 345 kV cable with 100 kA surge to phase several spans from transition pole.

Calculating margin of protection (MP1) for lightning is very similar to what is done in the case of switching surges. Here, 10 kA is used for the coordinating current and the full BIL is used for the withstand of the jacket and interrupt insulation. Using the same type of SVL as above for the switching surge calculation, the residual voltage at 10 kA is 35 kV and cable BIL is 60 kV.

Therefore, MP1=([BIL/V₁₀₀0 ]-1)x100 = 71%. Again, a 9.6 kV U_c SVL will provide adequate insulation protection for the cable jacket.

➡ Further Reading

• 66kV Cable Jointer Training – A Question Of Competency Not Familiarisation
• PFISTERER CONNEX Size 4 | HV High Voltage Cable Jointer Training
• 66kV Connectors, Cables & Junctions Boxes – An Interview With Nexans
• Arc Flash Clothing & Protection For Safe Windfarm & Wind Turbine Working

LV, MV & HV Jointing, Earthing, Substation & Electrical Eqpt

Thorne & Derrick International are specialist distributors of LV, MV & HV Cable Installation, Jointing, Duct Sealing, Substation & Electrical Equipment – servicing UK and global businesses involved in cable installations, cable jointing, substation, overhead line and electrical construction at LV, 11kV, 33kV and EHV.

THORNE & DERRICK Product Categories: Duct Seals | Cable Cleats | Cable Glands | Electrical Safety | Arc Flash Protection | Cable Jointing Tools | Cable Pulling | Earthing | Feeder Pillars | Cable Joints LV | Joints & Terminations MV HV 

HV Cable Joints, Terminations & Connectors

FP6000S

• uploaded by Chris Dodds – Thorne & Derrick Sales & Marketing Manager

The following article enables the correct specification of cable cleats, glands and lugs for the safe and reliable installation of Prysmian FP600S fire resistant cables without comprising the fire performance of the electrical circuit and integrity of the cable to survive and continue operation in fire conditions.

FP600S Cables

Prysmian FP600S is the ultimate fire resistant, armoured Low Voltage LV cable for power and control of emergency, life safety and fighting systems used in buildings.

Prysmian FP600S is the ultimate fire resistant cable for power and control of emergency, life safety and fighting systems used in buildings.

FP600S has been designed and developed for the most stringent British Standard fire test for cables, BS8491 F120 and meets or exceeds the fire resistance requirements of Category 1,2 and 3 which makes it suitable for power and control circuits as defined in BS8519:2010.

Prysmian fire resistant cable is featured on the LU – Approved Products Register approved by London Underground meeting the criteria for LU 1-085 and is suitable for use in Section 12 (underground and surface) applications.

BS 8519:2010

This British Standard and Code of Practice covers the selection and installation of fire-resistant power and control cable systems for life safety and fire-fighting applications.

BS 8519:2010 replaces BS 7346-6:2005, which is now withdrawn.

High-rise and complex buildings have developed in terms of increased size, height and complexity of active fire protection. This has allowed fire engineered solutions to be developed. These solutions require a high level of performance from the components of the building services, including the electrical supplies.

BS 8519 gives guidance and recommendations on the selection and installation of power and control cable systems. It covers systems that are required to maintain their cable circuit integrity for life safety and fire-fighting applications. It also gives recommendations for electrical system design for such applications, and recommended limits for survival times.

BS 8519 identifies those electrical loads defined as life safety and fire-fighting loads. It lists the factors to be considered by the engineer when selecting and specifying the performance requirements of the electrical distribution system needed to maintain integrity under defined fire conditions for a specified period, referred to as the fire survival time.

BS 8519 makes reference to the recommendations identified in BS 9999, with regard to the design and installation of the LV Low Voltage electrical distribution systems for life safety and fire-fighting equipment.

The British Standard also makes reference to 3 categories of circuits required to maintain their circuit integrity under defined fire conditions for varying fire survival times of 30 min, 60 min and 120 min. Appropriate cable tests are identified for each category derived from applicable British Standards that assess cable performance under conditions of fire as might be expected in an actual fire incident.

This standard aims to ensure that the level of circuit integrity is not compromised by other components of the whole electrical distribution system, including cable glands, terminations, joints and cable support and location systems including stainless steel cable ties.

BS 8519:2010 covers

• The source of supply
• The distribution voltage [high voltage (HV) or low voltage (LV)]
• The appropriate location of the main intake enclosures, HV switchrooms, LV switchrooms, transformer rooms, generator rooms, risers, fire life safety plant rooms and fire-fighting/evacuation lift motor rooms/shafts.

Prysmian FP600S also meets or exceeds low fire hazard requirements of LSOH cable.

Prysmian FP600S – The Ultimate Fire Resistant Armoured Power Cable

• 600/1000V Cable
• BS7846 F120
• BS8491 120 Minutes
• BS8519 Category 1,2 & 3 Power & Control Circuits
• BASEC Approved Cable
• LPCB Approved Cable
• London Underground Approved LU 1-085A (Previously ‘Section 12’)

Prysmian manufacture a range Fire Resistant cable accessories including cable cleats and cable glands to support the installation of FP600S cables.

Prysmian FP Cables – FP600S Fire Resistant Cables for Emergency & Essential Building Services

Why Degrade Cable Integrity By Installing Underspecified Cable Accessories?

Sub-standard cable accessories are often inadvertently installed forming weak links in many fire resistant cable installations. Plastic cable cleats and “budget” type cable glands only serve to introduce potential “flash-points” into cable circuits whose primary purpose is the safety and protection of people, assets and infrastracture in the event of a fire. For this reason Prysmian only recommend the installation of approved fire resistant glands, cleats and accessories.

The following tables should aid the contractor and specifier to selecting the correct FP cleats, glands and lugs.

PRYSMIAN FP600S FIRE RESISTANT CABLE – SINGLE CORE CABLES

The following selection table features the recommended cable accessories including claw cleats and cable glands LSF to support and terminate Prysmian FP600S cables – for the termination of the stranded copper conductors into control panels, enclosures, junction boxes and electrical equipment Cembre lugs can be used.

LV Cable Joints (Low Voltage Cables)

Thorne & Derrick stock and distribute LV Joints in Cold Shrink, Heat Shrink or Resin Cast technologies – multicore and multi-pair cable joints are available for immediate backfill and energisation of Low Voltage power, control and instrumentation cables 600V/1000V 3.3kV.

Complete range of LV Cable Accessories  ➡

Cable Breakouts | Cable Caps | Cable Lugs | Cable Cleats | Cable Trough | Cable Duct | Feeder Pillars | for 11kV/33kV/66kV networks see MV HV Joints & Terminations

Pfisterer | Nexans Euromold | Prysmian | Cable Joints & Terminations MV HV

Cold Shrink by 3M | Joints | Abandonment | Terminations | Low Voltage LV Cables

Insulated Gloves | Class 1 IEC 60903 Compliant Gloves

• Article by SP Energy Networks
  
  The following information is contained with SP Energy Networks document OPSAF-12-025 Issue No.6: Insulated Gloves for Electrical Purposes Other Than HV Rubber Glove Working.  

IEC 60903

IEC60903 produced by the International Electrotechnical Commission is an internationally recognised electrical safety standard: Live Working – Electrical Insulating Gloves.

IEC 60903:2014 is applicable to electrical insulating gloves and mitts that provide protection of the worker against electric shock.

This standard also covers electrical insulating gloves with additional integrated mechanical protection referred to in this document as “composite gloves“. The third edition cancels and replaces the second edition of IEC 60903, published in 2002 and constitutes a technical revision which includes the following major changes:

• clarification of the requirements and tests for long gloves
• introduction of a new special property for gloves resistant to leakage current
• removal of the requirement for an area to mark the date of inspection
• the d.c. electric tests are no longer included in the normative part of the document but a proof test is suggested at the production level in a new informative Annex E
• preparation of the elements of evaluation of defects, and general application of IEC 61318:2007
• introduction of a new normative Annex H on classification of defects
• introduction of a new informative Annex I on the rationale for the classification of defects

INSULATED GLOVES FOR ELECTRICAL PURPOSEs

SCOPE

This section of the Energy Networks Live Working Manual (LWM) details the rubber gloves to be used by all persons who are required to work or test on, or in close proximity to, Live LV Conductors and for certain switching and testing activities on the Live HV System (up to 33kV). For Company employees it also describes the process for issue and replacement.

This document deals with gloves which comply with IEC 60903 (2014) Class 1.

The specification for the use and testing of rubber insulated gloves in connection with HV Rubber Glove Working is contained in OPSAF-13-001 (LWM 8.4) HV Rubber Glove Working techniques.

DEFINITIONS

Terms printed in bold type are as defined in the Scottish Power Safety Rules (Electrical and Mechanical) 4th Edition.

POLICY

Class 1 7.5kV insulated rubber gloves to the relevant IEC 60903 (2014) standard shall be issued to SP Energy Networks employees and its appointed contractors who are required to work or test on, or in close proximity to Live LV conductors. They are not meant to be the sole means of protecting those who work or test on Live LV conductors.

These IEC 60903 insulating gloves shall also be issued to personnel who are required to operate air-break switch disconnector handles, overhead Apparatus in substation outdoor compounds, link / fuse operating rods or to use moving-coil Approved voltage indicators on the HV System.

Pictured: Up to 36kV Air Break Switch Disconnectors

The Lucy Electric Rapier SAX Air Break Switch Disconnector range is compact and robust, providing a reliable, lightweight and flexible solution for network isolation and reinstatement. Incorporating a modular design switch that can be configured to suit a variety of applications, the range combines high performance and reliability and is particularly suited to rural environments.

Air-Break Switch DisconnectorS | 33kV 36kV Lucy Electric

Class 1 insulated gloves shall not be used for HV Rubber Glove Working on Live HV conductors.

Note: although Class 0 rubber gloves are rated for 1000V and would be appropriate for Live LV systems, experience has found them to be prone to damage when the gloves are not used with gauntlets. Class 1 gloves are thicker and more suitable to be worn without gauntlets if required.

Class 0 gloves shall not be used by SP Energy Networks employees or its appointed contractors on the SP Energy Networks System.

The SP Energy Networks specification TSE-03-044 for rubber gloves according to IEC 60903 require a high level of electrical arc flash protection. It is strongly recommended that insulating gloves provided by contractors provide an equivalent level of protection.

It is recommended that a leather protective outer gauntlet be used while operating on the HV System to prevent premature damage. Gauntlets shall be available for Persons with a preference to use them while working or testing on, or in close proximity to Live LV conductors.

Leather gauntlets also provide electrical arc protection which augments that provided by the rubber glove.

A protective wallet, to the relevant SP Energy Networks standard for the storage of rubber gloves shall be issued to all Persons issued with rubber gloves.

SP ENERGY NETWORKS GLOVE REPLACEMENT POLICY

This section describes the SP Energy Networks policy for replacement of damaged or time-expired insulating gloves to IEC 60903.

Contractors shall implement their own policy which may complement or differ from the Energy Networks policy.

The rubber insulating gloves shall be replaced before re-testing is required.

Class 1 7.5kV insulated rubber gloves shall be replaced twice per year, i.e. at 6 monthly intervals.

When the insulated gloves are first removed from the sealed bag in which they are delivered, the date of opening shall be written on each glove along the edge of the cuff using a ball-point pen or similar.

All IEC 60903 rubber gloves shall be replaced in pairs.

The leather gauntlets and protective wallet need not be replaced at the time of replacement of rubber gloves, but only as required.

At the time of replacement, all gloves shall be destroyed by having the fingers cut off. Gloves which exceed 12 months from the manufacturer’s test date shall be destroyed in the same manner.

Individual pairs of insulating gloves may be issued at other times as required.

Insulated gloves issued must have the manufacturers test date stamped on each individual glove. Insulated gloves shall only be in use within 12 months of the test date. Gloves shall not be in use for more than a 6 month period.

Insulated gloves remaining in the store, which have not been issued and have been stored appropriately, can be issued for the remaining duration of the 12 month period from the manufacturers test date as long as it does not exceed 6 months of use.

ORDERING

The quantities of IEC 60903 gloves required shall be determined far enough in advance of the period of issue to permit an order to be placed and delivery taken immediately prior to the period of issue.

If supply chain difficulties prevent delivery of adequate supplies of replacement gloves, the Operational Assurance Manager (or nominee) may approve a temporary extension of use.

STORAGE

IEC 60903 gloves shall be kept in store unfolded in the containers in which they are delivered. They shall be kept in dry conditions, away from strong light.

SAFETY REQUIREMENTS IN USE

When issued, but not in use, gloves shall be kept in the protective wallet, which shall be used only for storing the gloves. The wallet shall be kept away from moisture, strong light, and the risk of mechanical or chemical interference.

On each occasion before use, insulated gloves shall be examined by the user to ensure that they are safe for use. The examination shall include the following:

1. Check that the manufacturer’s test date on the gloves is not more than 12 months old
2. Check that gloves have not been in use for more than 6 months
3. Check that gloves are clean and dry, both outside and in
4. Check that the rubber does not show blisters or abrasions
5. Stretch the gloves by hand and check for tears, cuts and punctures
6. Complete an air test to confirm no punctures
7. Replace immediately, if either of a pair of gloves shows signs of not being safe. Both gloves shall be replaced

If, as a result of the examination, either or both of the gloves is found to be unsafe, then the pair shall not be used.

PRECAUTIONS IN USE

Insulated gloves shall not be allowed to remain soiled or unnecessarily exposed to heat or light or allowed to come into prolonged contact with oil, grease, turpentine, motor spirit or strong acid.

Gloves shall be wiped clean on completion of work to remove any surface contamination.

When insulated gloves become heavily soiled, they should be thoroughly washed with soap and water then dried. If insulating compound such as tar or paint still adhere to insulating gloves, then those parts affected should be cleaned with approved cable cleaners or degreasant and then immediately washed and treated as described above.

Petrol, paraffin, or white spirit shall not be used to remove such compounds. Rinse the gloves with clean water after washing.

Any insulated glove, which becomes wet in use or through washing shall be thoroughly dried. Where heated air is blown into the glove, it shall not cause the temperature of the glove to exceed 55ºC.

IEC 60903

Insulated Gloves – Class & Category

The following gloves manufactured by CATU Electrical do not provide mechanical protection and must be used with silicon leather glove covers or over-gloves.

Insulated Gloves

Insulating Matting | Voltage Detectors | Substation Safety MV HV

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Transformer Bunds | Bunds for oil-filled transformers manufactured from steelwork on reduced lead time and at competitive prices from Thorne & Derrick | Contact us with your requirements | Stock, Service & Product Support

How Can We Help?

Thorne & Derrick can provide design and manufacturing services for Transformer Bunds with optional oil filters, drain valves, filter systems and ancillaries in both mild and galvanised steel (painted or unpainted) – innovative, efficient, safe and cost-effective solution for protection against leakages of insulating liquid to BS EN 61936-1:2010.

BS EN 61936-1:2010

Power Installations Exceeding 1kV a.c. Common Rules

Oil Filled Transformers

Guest Contribution: Carl A. Watkin IMEMME (Hons) I.Eng MIMMM MIET AIOSH

Carl has over 40 years experience as a Projects Director, Electrical Engineer & Project Manager in the highly regulated HSE HID hazardous and heavy industry sectors – this includes global ATEX and IECEx hazardous environment and area industries, civil tunnelling, LV MV HV utility sectors and the renewables sector.

In this original post from LinkedIn, the business and employment-oriented social media network, Carl discusses transformer bunds with gathered opinions from industry peers featured in the thread of comments below.

Bunding – Oil Filled Transformers

To Bund or Not To Bund?

by Carl A. Watkin

Question to all my fine Engineering contacts regarding oil filled distribution transformers – transformers are exempt from the UK oil storage regulations, as they are oil using (cooling) rather than storing, unless they have a conservator, holding in excess of 201lts, connected by single pipe – I see many transformer installs, including DNO installations, that do not have bunds around the transformers.

See: BundGuards | Substation & Transformer Oil Spills & Leaks Containment

What are your thoughts on bunding, or not, of oil filled transformers? What criteria would you use to assess whether to bund, or not?

➡ Neil Denbow (Director at Eden Transformer Oil). For distribution transformers yes you can but the process should be carried out by an accredited MIDEL Service Partner (we were the first). For power transformers yes but with referral to M&I Materials. There have been many successful retrofills around the world – MIDEL 7131

Contact Applied Power Engineering

➡ Manuel Bolotinha (Electrical Engineer). Usually sealed distribution transformers up to 630-800 kVA don’t need to be bunded.

➡ Neil Denbow (Director at Eden Transformer Oil). Manuel, BS EN 61936-1:2010 doesn’t differentiate between breathing and hermetically sealed transformers, it is defined by the volume of oil in the transformer.

➡ (Richard Emery IEng MIET MIHEEM Authorising Engineer (E) IHEEM AE(E) at Green Building Design Consultants). I get the transformer bunding problem, and even if you don’t have an oil storage problem, and the environment agency have incorrect information there is the risk assessment? Is a spillage going to cause secondary contamination, disruption and damage? How do we deal with external transformers/ bunding and rain water? I have seen some bunded walls with 300mm of water in them others with drain taps left on.

➡ Neil Denbow (Director at Eden Transformer Oil). Richard, larger 11kV transformers will have oil/water separation systems, smaller transformers will have valve with a oil/water capture filter that allows water to pass through but trap oil. We sell the latter on our website www.edenoil.co.uk and have a partner for the lager systems:- When a bund has not been maintained or doesn’t have filter system, we offer a bund emptying service.

➡ Dan James Technical Services Engineer (HV Senior Authorised Person at NG Bailey). We’ve put in from full on concrete swimming pools, active filters to perspex shields around the rads to stop fluid spraying past the bund. Most of the time midel is used these days which doesn’t have the same environmental issues, a bund with a filter seems to be what we do most though.

➡ Neil Denbow (Director at Eden Transformer Oil). Dan, you are right that MIDEL is readily biodegradable but BS EN 61936-1:2010 doesn’t differentiate between oil, synthetic or natural esters. However, insurance companies do.

➡ Craig Davies Senior Electrical Engineer – (Navitas Engineering Ltd) This has been debated many times in the Rail industry. With respect to Environmental Agency website error, certain parties in Rail industry have received same letter from Environmental Agency but certain representatives contradict each other in their response.

➡ Derrick Stableford P.Tech.(Eng.) (Electrical, Instrumentation and Controls Designer at Associated Engineering). Funny I had a containment question at work this week. Sorbweb matting would be my answer for leak control. Most trannys at this level have level switches as options, the hard part is the comms back to the control centre, without creating a cyber security intrusion risk. The sorbweb Mat adsorbs oil, and repels water. No need for a shed. Using food grade oil will also help with environmental risks. You could fry your lunch with a drawn off sample, or bang it in your diesel. The bunding and double wall systems have their own cost adders and maintenance issues, Inc water pump outs and disposal. Mechanical separators can freeze and fail, esp. here at severely minus temps.

➡ Craig Davies Senior Electrical Engineer – (Navitas Engineering Ltd). Thank you and I’ll have to research sorbweb matting.

Contact Applied Power Engineering

➡ Tony Haggis Director (Tony Haggis Consulting Ltd). Hazard control should follow the hierarchy: 1. Eliminate the hazard 2. Reduce the hazard 3. Control the hazard 4. PPE.
Pole transformers are not ‘reasonably practicable” to protect using HV fuses, particularly for LV side faults. Effective bunding is impossible. The most difficult zone is the tails from transformer to LV fuses. UK DNOs generally use double insulated single core cables fitted with plastic cleats and fixed to a wooden pole. LV fuses are single phase plastic units seperated 300mm apart, again, fixed to a wood pole. Phase to phase and earth faults are virtually impossible. Lightning takes out a lot of pole transformers causing them to explode oil over an area greater than any bund could catch. Again, the root cause is now well understood. A lightning induced flash over on the HV bushing causes the transformer tank to rise to more than 50kV. However, the LV winding is earthed separately from the HV earth and so the tank back flashes to the LV windings which fails resulting in a permanent LV side fault and transformer burnout. A simple 6kV lightning arrester fitted between the LV neutral and tank combined with a specified LV BIL (Basic Impulse Level) of 30 kV eliminates the problem. Also attention to LV fuse sizes and LV network look impedance significantly reduces burnouts due to uncleared LV faults.

➡ Karl R (Functional Safety & Systems Engineer). Watch out for an error in the HSE publicised “Hierarchy of Controls” leaflet. The vitally important area of physical isolation was missed. The hierarchy is actually: 1 Eliminate – do it a different way that doesn’t use the hazardous methods or substances. There’s no risk if there’s no hazard. No need to mitigate for a non existent hazard. Save effort, money and time for use elsewhere. 2 Substitute – use something non/less hazardous 3 Isolation – Physical separation. Barriers, bunds, locked areas and vessel containment. Dual layers. 4 Design – Automation, control, monitor, report and safely shutdown/reroute. Engineered solutions to mitigate hazardous situations and prevent hazardous material release. Control and safety systems to look after the process. Switchgear protection. 5 Admin – Enforcement and training. Emergency Response Procedures. Authorised areas, Competency, Risk Assessments, Design Reviews, Method Statements, verification and validation, maintenance, etc. 6 PPE

➡ Dale Smallshaw Managing Director (CRITICAL ELECTRICAL SOLUTIONS LIMITED) There’s a regulation in the 18th edition where it covers transformers containing oil shall be bunded or pitted to distinguish any potential fires

➡ Nick Hill, MIET  Senior Authorised Person (SAP) / Service Engineer at ABB BS7671 only covers 1000v ac. So effectively half the transformer needs to be bunded. The HV side can do what it wants 😂

➡ Benjamin Alsbury HV Commissioning Technician (Industrial Switchgear Services Ltd). How can a bund extinguish a fire/potential fire? Fire triangle…it doesn’t remove either of the three

➡ Rob Lamb HV Field Engineer (UK Power Networks). Benjamin, just the environment argument

➡ Martin Kempler (Estimator). It’s a containment issue in case of fire or contamination. Landfill tax on hazardous waste is punitive

Contact Applied Power Engineering

➡ Rob Lamb HV Field Engineer (UK Power Networks). Benjamin, I think they are looking at the possibility of directing fixed extinguishing systems at the transformer bund area where the fire would be centralised.

➡ Martin Kempler (Estimator). Exactly. Though you might need an interceptor on the drain just in case of a spill washing through

➡ Benjamin Alsbury HV Commissioning Technician (Industrial Switchgear Services Ltd). Rob ah right! Good point!

➡ Richard Emery IEng MIET MIHEEM Authorising Engineer (E) IHEEM AE(E) at Green Building Design Consultants. Its a cooling medium. The oil circulates around the core and out to radiators on the sides, so aiding the cooling of the transformer core

➡ Dan James Technical Services Engineer (HV Senior Authorised Person at NG Bailey) Richard, it also aids insulation, soaking into the craft paper and filling air gaps

➡ Gordon Wilson (Contracts Manager). I would bund to 110per cent

➡ Neil Denbow (Director at Eden Transformer Oil). BS EN 61936-1:2010 species the options available eg two transformers can share one bund.

See: BundGuards | Substation & Transformer Oil Spills & Leaks Containment

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Eden Transformer Oils

Eden Transformer Oil Ltd was formed by Alan Denbow and Eddie Gregory in August 1985.

Former employees of Burmah Castrol, they realised that the vast majority of electrical engineers were simply replacing expensive transformer oil without fully appreciating the additional technical benefits of purification to the electrical equipment that Eden could achieve using a more convenient solution at a significantly lower cost.

In more recent years the treatment of transformer oil is the first choice for a cost effective and efficient maintenance program: the increasing cost of new oil, the importance of productivity and equipment downtime, coupled with the environmental benefits of avoiding the transportation of hazardous waste and use of virgin products, are all part of the equation – this applies to medium/high voltage (MV-HV) applications distributing electrical power at 11kV, 33kV and up to 66kV.

Since August 1985 Eden have been testing and maintaining the insulating liquids in transformers and switchgear in the United Kingdom, Belgium, France and Germany.

Eden provides end-to-end MV HV services and products to maintain transformer oil, MIDEL 7131 and silicon insulating liquid. On their webpage “Why Maintain Oil”, they highlight how Eden can provide a safe, economical and environmentally sound solution to maintaining transformers.

Whether you are an end user, Electrical Engineering Company, Facilities Manager or Senior Authorised Person, Eden will be able to assist you in the testing and maintenance of your liquid insulated electrical equipment for LV (Low), MV (Medium) and HV (High Voltage) applications up to 66kV.

➡ Carl A. Watkin thanks Gordon – would you bund all transformers regardless? I agree with earlier posting that bunding should be considered following a suitable and sufficient risk assessment based on many factors – from experience, there are more unbunded than bunded

➡ Graham White Founder (Power Balancing Services). I think one other point that relates to PAH is the need for a thorough maintenance programme including annual oil sampling. My experience in the embedded power generation world is that transformer maintenance is very poor. My view is that without a thorough maintenance programme you have more than an environmental issue, you have a serious H&S issue. In short don’t let PAH build up in the oil.

➡ James Hoare LHW Partnership (Electrical & Energy Engineers). Would agree in PV. Seen 1000 kva standard distribution transformers connected to 1000 kva inverters which generate a sine wave with a level of harmonic content which should necessitate derating of transformer. The peak duty of transformer is when sun is out and ambient temp high , and will spend ( in uk) months far lower than peak output . As PV is cyclic the air / moisture content will cycle day and night so have to be a higher risk of premature failure – cast resin are in many ways better for inverter fed systems as the ones with foil windings cope better with heat rise from harmonics as more surface area on winding – a lot have gone into operation with little attention to lifetime longevity and I would argue a transformer with good maintenance correctly sized should last a long time.

➡ Neil Denbow (Director at Eden Transformer Oil). I certainly agree with that Graham. We see the good the bad and the ugly. We offer inspect, sampling and analysis services.

James, solar farm transformers do get a harder life than some sites and not all are up to the job Yesterday we analysed and reported on 46 Routine and DGA samples for one O&M (various sites and manufacturers), of the 46 transformers 12 had issues. I wouldn’t expect to see that fail rate at factories, offices, hospitals etc.

➡ James Hoare LHW Partnership (Electrical & Energy Engineers). Does not surprise me one bit,and agree – the good news is an O&Ms  are spending some ££ on routine sampling etc. We used to make £1000s and the transformer failure rate was almost zero, even the cast resins which at the time were new technology. 

➡ Matthew Pilgrim Senior Consultant Engineer (FM Global). Carl, in general transformer bunding is a good idea, but can be a costly exercise for existing installations. Factors to consider are: the cost and lead time of the transformer, its impact on production, whether an oil fire would expose adjacent transformers or buildings and the type of oil used (mineral oil, natural or synthetic esters). Environmental impacts are also important. FM Global has a fairly comprehensive standard on transformer installations that you can freely download from our website.

➡ Andrew Hawley Group MD, CMBC CEF Chair, RICS Trainer. Depends on circumstances & client budget (sadly!).. always try transformer bund if budget allows, only essential if installing in sensitive or enclosed areas, for example – an oil filled Tx caged in the corner of an underground car park should be bunded but in a wide open space with no potential for contamination of other equipment or the environment, bund if budget allows. Also consider the quality of the transformer and in all cases ensure a proper maintenance regime is in place.

➡ Neil Denbow (Director at Eden Transformer Oil). Andrew, transformer bunds are essential if you are going to follow British Standard BS EN 61936-1:2010. They aren’t very expensive in the scheme of things and can be retrofitted.

➡ Neil Denbow (Director at Eden Transformer Oil). Transformers in service are not storage tanks and so not applicable to these regulations (the Environment Agency website is wrong and they have confirmed that in an email to me but over a year later have not changed their text). However, page 69 of BS EN 61936-1:2010 (titled Power installations exceeding 1 kV a.c. Common rules) is applicable and that states transformers holding more than 1,000 litres need secondary containment. Of course bunds can be retrofitted. Please see my post last year https://www.linkedin.com/feed/update/urn:li:activity:6336239479648514048/ I hope that is helpful.

➡ Philip Fenwick Contract manager (Qualified). Why can’t the heat from these oil filled transformers be used and or sold onto premises close by, this would then make these more environmentally friendly and spread the costs.

➡ Carl A. Watkin. Philip, they don’t get that hot in normal use so heat recovery would be minimal (not like a CHP unit), but that’s not to say it could never be considered for some application.

➡ Philip Fenwick Contract manager (Qualified). Carl, I except your answer and better knowledge but one would still think/conceder it a possibility to use the heat given off of the generator to give a start to warming water prior to going into a boiler making it cost less to bring the water to the temperature required, I just think in these times when we are trying to save energy and make things more cost effective it could be looked at.

➡ Karl R. (Functional Safety & Systems Engineer). The heat given off from these transformers is no more than 50C normally. Some large factories have sub stations and transformers inside, so heat would benefit the building. Most often these transformers and their isolation switches are outside, for various practical reasons.

➡ James Hoare LHW Partnership (Electrical & Energy Engineers). What a great idea !! I Infra Red tested a Cast resin Tx on a PV farm  in December and core was 85oC. I think this was made pre the EU directive on losses coming into force, but I do Heat pump work  and is a valid innovation as the conversion ratio of a GSHP is 3 to 4, so as the core losses are 24/7 and in a demand  location, heat of 60ºC could probably be efficiently collected by extracting 20ºC heat via a heat exchanger and efficiency would improve the hotter the oil temp . The Fe/core loss will be mainly heat, so what a great way to recycle the lost energy. Assume a flow and return input / output on transformer tank and a pump  to Heat pump compressor unit.  I think justifying costs would be the hurdle as a bit niche, and amorphous core transformers are getting cheaper and cheaper so the market is probably better for retro.

➡ Peter Thomas (Grid Connection Engineer Renewables). For smaller distribution transformers of which there are many tens of thousands installed over the last 50+ years it’s a matter of asset and risk / management. It’s generally true that none are bunded as failures are rare to the point of being insignificant. If otherwise there would be public concern. And what about pole mounted transformers? They are more likely to experience failure due to overloading. Comments?

➡ James Hoare LHW Partnership (Electrical & Energy Engineers). Most pole mounts historically are DNO owned and there is DNO fuse protection on DNO point of connection with customer – largest pole mount in Uk is 315 KVA?

➡ Peter Thomas (Grid Connection Engineer for Renewables). James, yes that’s about it. 200kVA is normally the max size at 11 kV. However the failures are more likely to occur on old 5kVA single phase units which are often overloaded if the LV fuse has been incorrectly oversized which can and does occur. Many years ago I went to one failure in Snowdonia where it had burnt out. Only to discover it had over 30 kW of industrial fan heater attached which were used to warm up a climbing group after a climb! Needless to say we sorted it out.

➡ Neil Probert (Electrical Power Engineer to 66kV). Only for transformers that are under specified, aluminium wound and designed to fail

➡ Carl A. Watkin. If they are under specified Neil, they shouldn’t be installed, never mind bunded!

➡ Andy Beckton (Electrician). Double tank transformers like they double hull oil tankers-no need for a bund then-fit a level switch, then if it leaks-repair it!

➡ Carl A. Watkin. Might double skinning then create over temperature problems Andy?

➡ Graham WhiteFounder (Power Balancing Services). This should answer the question. https://www.gov.uk/guidance/storing-oil-at-a-home-or-business#generators-and-transformers

➡ Neil Denbow (Director at Eden Transformer Oil). Graham, that is the web page that the Environment Agency has confirmed will be corrected to match British Standards. So far it has only taken them one year.

➡ Andy Ledward MSc MIET (Project Manager). Good question Carl. My experience is DNO tend not to bund their Distribution Transformers (Primary and Transmission yes). However (& forgive me if the policy has changed in some way) if you were to submit a design with a bund then this would be outside of the adopting DNO standard and would need to be approved as a special case, plus the cost to maintain etc. So I stand to be corrected if I am wrong, but this is an additional factor to consider as well as the environmental one.

➡ Robert Copley Midel (M&I Materials Limited). Retro fitting bunding is difficult on an installation like this and expensive. As an alternative you could retro-fill with MIDEL 7131 which is Biodegradable and fire safe, this is a lower cost option while increasing the performance, lifetime, safety of the transformer and also helping to protect the environment at the same time! Something Neil and his team at Eden have done many times already.

➡ Alan Guiver MIDGTEDirector (Agren Power and Energy Ltd and Agren Inspection Services). Bund them. I’ve always bunded transformers, and on one build on an existing concrete slab we used pre manufactured bund trays for 2.5Mva units, complete with rainwater / oil separator drains. De contamination costs run into many thousands if you have an issue- and leaking transformer oil spreads like you wouldn’t believe.

➡ Derrick Stableford P.Tech.(Eng.) (Electrical, Instrumentation and Controls Designer at Associated Engineering). We have a similar issue over here, in Canada. However our clients near rivers use food grade oil, Canola based. Also I’ve recently come across some adsorbent mats that repell water, but adsorb the oil. These are covered is some gravel, so the clean up costs become nominal in an event of spills. , and no oil/water separator is needed. They even work at negative temps. The only issue with the food grade oil, is that if energising at say -20c you need to warm the core, for a day or 2 so the unit doesn’t trip out on start up.

➡ David Pinning BEng (Hons) (Open) IEng MIET (Palm Paper Ltd). Carl, excellent post. We have fully bunded 132/20kV 63MVA units on site (ours, not DNO). Our bund system serves two purposes. Of course to contain the entire quantity of oil of one unit + excess for rainwater etc. for environmental protection. Secondly we pipe away the bunds to an underground fire quenching pit designed to both minimise secondary fire damage and permit a credible chance of extinguishing a transformer fire!

➡ Marcus HoldenManaging Director (Torus Engineering Ltd). We cover both Power Generation and contaminated land.  If transformer oils still contain PAH’s – as they used to on the sites we have tested, the answer is a no brainer – bund them every time.  The clean up costs on Poly Aromatic Hydrocarbons is extremely expensive as Alan has already mentioned.  PAH’s are particularly nasty and can spread like wildfire through surface water transmission.

➡ Muhammad Mushtaq Vohra (MSc Energy Management and Conservation at Middlesex University London). That’s true. Transformer above 1000kVA needs bunding.

➡ James Hoare LHW Partnership (Electrical & Energy Engineers). Old school BS171 transformers are pretty robust – some of the not quite so robust welded fin units I’ve seen on PV farms built to a cost are showing plenty of rust / Galvanic corrosion? already – agree with earlier post “ build a bund” Many PV inverters are transformer less so some dc content – will be interesting over the years the impact

➡ Catherine Falconer Commercial Contracts Manager at (Scottish&Southern Electricity Networks). Something regularly discussed within DNOs….

➡ Mark Rowcroft Technical Manager (Banks Renewables). I’d want to see a bund regardless. Minimal cost consideration but of huge benefit should you ever need it.

➡ Norm Bowdler Contractor (VTAC Technical / AJ Video). Something to ponder, when a xfmr failure does occur is it always associated with a fire, buncefield was a total disaster as the bunds failed due to the mastic gaps melting between the concreted sections.

➡ Damian Flood FES (ABB Ltd). Well good practice would be to always bund an oil filled transformer. I would always recommend using a transformer oil with higher flash point Midel or FR3 also where the budget allows.

➡ Martin Mathiasen Senior HV Technician, Transformer Specialist (Present Group). Hazard vs Risk and Consequence. Although the risk is low the consequence of hundreds if not thousands of litres to ground does warrant a suitable control measure. Bunding and directed pressure relief systems are the most suitable system of control. (In my opinion).

➡ Raja Ratnam General Manager Construction, Minerals & Metals (Schenck Process Australia) From my point of view, transformer oil is never good to have risk of going into waterways – through drains or spread by stormwater. Also good fire containment with bunds. The risk is too great.

➡ Jason Rowley Director (Jason Rowley LTD). I had a project with a DNO similar to the picture above where on the weekend after they dropped it on site a nice local decided to empty the transformer oil and steal 3 copper washers from it. (It was an aluminium core) The clean up cost over £60K as we had to excavate nearly 4 meters to remove the contaminated ground then rebuild the whole compound again. Project was quoted at £20,000. I would pay an extra £1000 for a bund if I ever do another.

➡ David Davenport CEng. MIET Technical Sales/Field Consultant/Advisor (Critical Energy Management, Switchgear, Protection and Control). Of course not to be confused, ( as many do) with instrumentation, metering and/or protection VT’s which ‘should’ if designed and built correctly remain at ambient temperatures, ( unless under fault conditions) Work as well in oil or cast resin insulate material. Cast resin though can significantly reduce insurance premiums, so much so, some companies have replaced old oil VT’s to cast resin and this has been paid for with the first years premium reduction. More info available if you message me?

➡ Nigel Tongue. Bunded concrete pit with the TX on raised plinth in the centre. The correct type of gravel surrounding it. Tube installed so you can see the bund bottom and pump out rain water. Historically that’s how we install.

➡ Craig O’Neill #e5 supporter, Technical Director at Completely Electrical UK and Electrical Trainer (Steve Willis training Ltd). That’s how I was taught! Belts and braces essentially because cleaning it up is something noone wants at all!!! Mega pricey nowadays.

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Applied Power Engineering

Applied Power Engineering are a highly experienced power generation solutions business, using industry leading products.

APE aim to provide their clients with comprehensive solutions and support, this support package may be as simple as design and commissioning services through to a full design and build power plant.

APE “care” and in order to satisfy your needs they “listen” ; APE listens to how your business operates, listen to your concerns with regards to the implementation process, and liaises with third parties as part of their duties or in support of you directly.

APE aim is to solve your problems and reassure you about the implementation process.

Contact Applied Power Engineering Tel: 08456 52 54 54

Visit: Applied Power Engineering

Thorne & Derrick stock and supply the DrainEezy range of transformer bund filters for use with LV MV HV Oil-Filled Transformers providing passive, self-regulating environmental protection and preventing bunds from overflowing during rainfall events; the DrainEezy Bund Filter System is field-ready to fit and retrofittable allowing clean water to drain freely while automatically blocking and retaining insulating oil in the event of a leak or catastrophic transformer failure.

600/1000V | 11kV | 33kV | 66kV Transformer Bund Filters

• Uploaded By - Chris Dodds (Thorne & Derrick Sales & Marketing Manager)

Street Lighting Cut Outs

Lucy Zodion Ltd, are the leading UK manufacturer of street lighting cut-outs, controls, feeder pillars and street lighting isolators – their street light cut outs (SLCOs) are also part of the G81 specification framework.

Lucy Zodion Titan2 cut outs are supplied as standard with features that ensure the street lighting technicians task is considerably easier.

The Lucy Titan2 cam lever handle enables effortless release of the Lucy fuse carrier in one movement and there is plenty of cabling space to terminate a wide variety of conductor types and sizes.

Insulated or brass cable gland plates are also available for when dual or triple entries are required.

High quality engineering thermoplastics make the Lucy Zodion Titan2 range the ideal choice to withstand heavy use in demanding locations.

Lucy Zodion Titan2

Street Lighting Cut Outs Range

• Single or double pole cut outs
• Single or twin fuse cut outs
• Brass or insulated gland plate options
• Extensive trough options
• 1 up, 2 up, 1 up 1 down circuit arrangements

Street lighting Cut Outs – Titan2

TITAN2 SINGLE & DOUBLE POLE CUT OUTS

PRODUCT SPECIFICATION

Should you require any technical support and advise in order to select the correct street lighting cut out please do not hesitate to contact us.

Lucy Cut Out Part No	Fuseways	Components	Description	Cable Entry	Image
Titan2 (NT06) double pole single fuse cut out, complete with earth block, and brass plate with:
THM0006032	1	2 x 20mm grommets	NT06-TT-NG12
THM0010170	1	2 x BW20 brass glands	NT06-TT-NG18
THM0010121	1	2 x 20mm tubes	NT06-TT-NG25
THM0031147	1	2 x 25mm tubes	NT06-TT-NG26
Titan2 (NT06) double pole single fuse cut out, complete with earth block, small extension trough, and brass plate with :
THM0010657	1	2 x 20mm grommets	NT06-TT-NEF-NG12
THM0017257	1	2 x 20mm grommets	NT06-TT-NEF-NG13
THM0013678	1	2 x BW20 brass glands	NT06-TT-NEF-NG18
THM0010211	1	2 x 20mm tubes	NT06-TT-NEF-NG25
THM0010212	1	2 x 25mm tubes	NT06-TT-NEF-NG26
Titan2 (NT06) double pole single fuse cut out, complete with earth block, large extension trough, and brass plate with :
THM0036546	1	2 x 25mm grommets	NT06-TT-NED-NG13
THM0037191	1	2 x 20mm tubes	NT06-TT-NED-NG25
THM0028975	1	2 x 25mm tubes	NT06-TT-NED-NG26
THM0016546	1	2 x BW25 glands and 1 x 25mm grommet	NT06-TT-NEE-NG82
Titan2 (NT08) double pole twin fuse cut out, complete with earth block, and brass plate with :
THM0009901	2	2 x 20mm grommets	NT08-TT-NG12
THM0012689	2	2 x BW20 brass glands	NT08-TT-NG18
THM0013303	2	2 x 20mm tubes	NT08-TT-NG25
THM0014521	2	2 x 25mm tubes	NT08-TT-NG26
Titan2 (NT08) double pole twin fuse cut out, complete with earth block, small extention trough, and brass plate with :
THM0010563	2	2 x 20mm grommets	NT08-TT-NEF-NG12
THM0029334	2	2 x 25mm grommets	NT08-TT-NEF-NG13
THM0014659	2	2 x BW20 brass glands	NT08-TT-NEF-NG18
THM0011708	2	2 x 20mm tubes	NT08-TT-NEF-NG25
THM0010841	2	2 x 25mm tubes	NT08-TT-NEF-NG26
Titan2 (NT08) double pole twin fuse cut out, complete with earth block, large 2-way extention trough, and brass plate with :
THM0037298	2	2 x 25mm grommets	NT08-TT-NED-NG13
THM0037316	2	2 x 20mm tubes	NT08-TT-NED-NG25
THM0037323	2	2 x 25mm tubes	NT08-TT-NED-NG26
Titan2 (NT10) double pole twin fuse cut out, complete with earth block, 3-way extension trough, and brass plate, with :
THM0027135	2	3 x 25mm tubes	NT10-NED-NEE-NT6-NG61
THM0012093	2	3 x 20mm grommets	NT10-NEC-NT6-NG68
THM0010786	2	2 x 25mm grommets, 1 x 20mm grommet	NT10-NEC-NT6-NG52

Lucy Zodion Titan2

Specifications

Lucy DNO Cut Outs Offer Street Lighting Contractors Improved Cable Termination Access

 

Lucy Lighting Titan SLF

Single Pole Cut Outs

With its low body split line to maximise cabling access, the Lucy Lighting Titan SLF is the simplest exponent of the single pole cut outs.

Tough, engineering grade thermoplastics and fully electroplated brass componentry ensure that the Lucy SLF street lighting cut out will have a long, reliable service life.

The Lucy Zodion Titan MC040SLF cam operated fuse handle ensures that electrical disconnection takes place prior to the fuse carrier being extracted by the street lighting contractor.

Lucy Zodion MC040SLF Single Phase Cut Out Specifications

• Cut out designed and tested in accordance with BS 7654:1997
• 25A maximum fuse rating
• Accepts fuse links to BS 88 Part 1, AC 16 tag type
• IP22 rating
• Single pole isolation
• Single fuse
• Electroplated brass terminals with serrated bores
• Max. cable size; 16sqmm stranded copper, 25sqmm solid aluminium
•  Cable entry via PVC grommets as standard
• Outgoing cables exit below horizontal to form drip loop
• Sealing wire facility

Lucy Zodion Titan MC040SLF Single Phase Cut Out Dimensions
Height	150mm
Width	76mm
Depth	60mm
Order Details For MC040SLF Street Lighting Cut Out
Order Code	Description
MC040SLF 25A SLCO TYPE 1 (SNE)	Separate Neutral and Earth
MC040SLF 25A SLCO TYPE 2 (CNE)	Combined Neutral and Earth

➡ For further information about how Lucy Zodion provide control and power distribution products for street lighting applications, please review the Lucy Titan (Cut-outs) and Lucy Trojan (Isolators) ranges of products.

• Further Reading: Street Lighting Cut Outs From Lucy Zodion – WPD Approved (G81)

Complete range of LV Cable Accessories  ➡

Cable Breakouts | Cable Caps | Cable Lugs | Cable Cleats | Cable Trough | Cable Duct | Feeder Pillars | for 11kV/33kV/66kV networks see MV HV Joints & Terminations

Pfisterer | Nexans Euromold | Prysmian | Cable Joints & Terminations MV HV

Cold Shrink by 3M | Joints | Abandonment | Terminations | Low Voltage LV Cables